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BigDeWitt88

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I am working on a Stihl 026 for a friend.

The symptom: starts and runs fine. Has power for about 15 to 25 minutes (varies) while in the cut. After the above time has elapsed, the saw will die. It will not restart and run again until it cools down. Then after a restart and more work it will quit again.

What I have done to fix the issue:

I started by checking the spark arrestor screen which was clear. Checked for good spark which it has. It appears to have decent compression, however, my compression gauge is currently broken so I am not sure where it is running but it feels good when you pull it over. I began checking the fuel system. There was no fuel filter on the fuel line and the fuel line was frail and cracking. So I put a new fuel line and filter on the saw. I took the carburetor apart and cleaned it. It had a lot of junk caught in the screen. Put it all back together and it ran like **** still. So I rebuilt the carburetor. Still runs like ****. I thought maybe it was leaning out. I did a leak down test blocking off the exhaust and intake ports. I left the spark plug in. I pumped air through the impulse line and also did a vacuum test. It doesn't have an air leak. All of the jug bolts are tight. I took the muffler off and checked the piston and cylinder wall on the intake side as you can't see the cylinder wall on the exhaust side from the exhaust side of the jug. The piston looked as if it possibly had the slightest bit of scoring. It is barely visible to the naked eye but under a strong light it can be seen. I don't feel like that's the issue. I have fixed a lot of small engines over the years and have never had this problem. Please any advice would be great because I am about to set the damn thing ablaze.
 
Welcome to AS. Is it an aftermarket fuel hose? They're know to kink on that series saw and give those symptoms.


The fuel hose I ordered is after market. The original was OEM. After installing the after market hose I still am experiencing the same symptoms. Thanks for the reply my friend it is greatly appreciated.
 
Tank vent? After it dies, crack the fuel cap a bit to let some air in, and then see if it will restart.


I did that sorry I have done so much I have forgot half of it. I cracked the cap several times and decided to replace it with a OEM that I had that is brand new. Same symptoms. Thanks.
 
ck the tank vent...use your vac test fitted to the fuel line from the tank and pump I down to a vacuum and see that the tank vent lets air into the tank as the fuel run out.........might not be the problem but 26 with soft av mounts can chafe through the spark plug wire where it goes by the left upper av mount outer cup....sometimes hard to spot...also I have seen a corroded barb inside the spark plug boot where it pricks the wire cause trouble it gest burnt from arching...rereading the orig post no mention of ck spark when it fails to run.....classic bad coil syndrome...I would ck for any chafed grounding wire to switch contact....good luck

the can
 
ck the tank vent...use your vac test fitted to the fuel line from the tank and pump I down to a vacuum and see that the tank vent lets air into the tank as the fuel run out.........might not be the problem but 26 with soft av mounts can chafe through the spark plug wire where it goes by the left upper av mount outer cup....sometimes hard to spot...also I have seen a corroded barb inside the spark plug boot where it pricks the wire cause trouble it gest burnt from arching...rereading the orig post no mention of ck spark when it fails to run.....classic bad coil syndrome...I would ck for any chafed grounding wire to switch contact....good luck

the can


Fair enough. I did use a multimeter to check the coil for continuity. It registers at a 4 on 20k setting. I have often wondered if it wasn't the ignition coil though. I'll have to dig a little deeper into that. Thanks for the reply.
 
Had a similar problem with two 028s. Turned out to be the coil. Yes, both still had spark but ran poorly after warming up.


Man I'm glad to hear you boys say that. I couldn't believe that it ran as long as it did after I took the carb apart. I thought this may be an issue losing spark after warming that is. Thanks for the reply
 
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