Chris-PA
Where the Wild Things Are
You're not reading what I wrote carefully - the clamshells don't run hotter nor do they vapor lock more easily, rather they are easier to get out of it due to less hot metal around to conduct heat to the fuel system.chris- l love ya bro, but you're thinking like an engineer, not a mechanic. a mechanic doesn't know the root cause until he's solved the problem, or to use big, 25 cent words, you don't except a hypothesis until you can support it with repeatable experimental data. believing is an obstacle to finding the truth. i like your idea of using a heatsink. better ventilaton might help too. i don't see why a poulan clamshell should run hotter than a more conventional saw, maybe the lack of an integral oil tank as a heatsinking mass? in my experience an overheated motor always floods when you use the choke. i don't see any hard data supporting vapor lock for that matter, only that you think, no you're sure that is the cause.
Also, I am an engineer and troubleshooting is what I do best, and I teach people to always start with a hypothesis built from your best understanding at the time - whatever you've got. You begin with your best theory of what is happening, and carefully watch what happens as you go. If anything you see does not match your theory, then that theory must be modified or scrapped. You cannot proceed until you understand what you saw and why it doesn't fit. In this way you converge on an answer - otherwise you flap randomly in the wind, and hope maybe you'll stumble into a solution by chance.
So yes, in your experience an overheated motor always floods when you use the choke, and that was once my experience too. But when mine will not restart I can get them going, and sometimes have them continue to run, on full choke. So you must reconcile what is observed with your starting assumption. Obviously if the fuel were still liquid the saw would flood, but it doesn't and even after a few pulls on full choke the plug is dry. The carb fuel pump cannot pump vapor, and the venturi does not work with vapor. Blocking the intake with the choke plate and letting the engine pull directly on the tank is the only thing that does.