It sounds like you've done a thorough job of troubleshooting the issue with your 395xp's kill switch. Based on your description, it's possible that there is a break or damage in the wire or connection somewhere along the circuit. I would suggest double-checking all the connections and wires for any visible signs of damage or wear.
Additionally, it's possible that the issue may be related to the AV springs or other components in the engine.
Good question!
The AV (Anti-Vibration) springs are designed to reduce the vibration that is transferred from the engine to the handle of the chainsaw. In some chainsaw models, the AV springs are also used as part of the electrical grounding circuit for the kill switch.
This means that if one of the AV springs is damaged or disconnected, it could cause the electrical circuit to break, which could be the reason why the kill switch is not working properly in this particular case. So, it might be worth checking the AV springs and their connections to see if they are causing any issues.