First, thanks everyone for all the responses, advice, and ideas. As promised, an update from this weekend:
(1) I checked the spark plug gap, and it was actually a tad too small. I widened it just a tiny bit to get it to 0.020".
(2) I removed the spark arrestor.
(3) The limiter cap on the low speed screw prevented me from turning it out 1/8 of a turn. I know that these can be defeated, but I didn't want to go there yet. I know the ears can be clipped off, but can I just pull the plastic cap alltogether?
(4) Fresh gas into the saw.
(5) After some trial and error, the approach that worked best was something that SpikeSupra suggested trying:
- Set full choke, push decomp button in
- 2 to 5 pulls and saw hits
- once saw hits, re-apply decomp button, and pull 3 more times (still with choke)
- then turn off choke, saw remains set to fast idle
- 1 or 2 more pulls and saw starts
*** The difference being those extra 3 pulls on full choke
So, this is definitely an improvement, starting in 5-10 pulls now. I think the last piece of the puzzle is that low speed screw needs to be turned out 1/8 turn. The cap on the screw is white plastic. Do I pull the platic cap, clip the ear, and then re-install the cap, or just remove the cap alltogether?