The problem is they are tree spurs and I need pole spurs and I cant return them so I thought maybe I could cut them an inch shorter and weld the section with the points back on. They're just made from mild steel ( ferrous ). It would cost around $200 just to buy the pole spurs because they are not interchangeable (Buckingham)
OK! I am on my second wind, so maybe I'll do better this time.
I would propose that gaffs are never done in "mild" steel. Touch one to a grinder (far back from the point), and you will see a shower of tiny bright sparks that divide into multiple sparks as they fly away from the wheel
This means that you have high carbon, high strength steel.
Some alloys don't throw sparks, but they won't be magnetic.
If you DESPERATELY want to saw out 1" of a gaff, do it close to the base of each gaff with two parallel cuts. Then use a grinder to create a 3/8" wide bevel on the smaller piece at about a 45° angle. THEN...
[here it is where it gets tricky] clamp the two pieces together in perfect apposition to allow a single bead weld to fill the bevel, while heating the pieces to 400° [using a welders melt-stick for that temperature, propane works best for a heat source]. DO NOT OVERHEAT, and do not allow to cool until welded !
Using an OMG expensive 1/8" electrode rod called MG600, pour in the weld using DCEP settings on your arc welder. Grind off any imperfections, cracks, or overfills, and re-weld as necessary. When completed, re-heat to 400° to stress relieve the assembly.
Put your gaffs back on the spurs and climb with confidence. You just put a 180,000 psi weld into the middle of your gaffs. If you can break that, your foot will be broken too.