Husqvarna 61 Rancher issues

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honda4life

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Hello,

Got the saw from my grandfather thus has some emotional value.
I have an equal powered saw but lighter, it is juist easy to have 16" and 20" bar and not have to change bars and chain when needed (so absolutely no reason to must have this saw).
It is fun trying to repair and learn your own stuff and I don't care to spent time on it or occasional failure.

I tuned the saw in big wood, it ran great but died shortly after.

What's your opinion about:

Scratch, it does not look deep (I know it's not that good).
The saw has a lot of compression, very hard to pull over when tired at the end of the day.
20250224_185147.jpg

Is it normal to have this wear here on the flywheel:
20250224_185435.jpg

The worm gear from the oiler is also molten (but is still pumping oil as it should).
Does this give me the false compression feeling? Should be replaced anyway.
20250224_185408.jpg

See the choke axis, it is worn out from vibrations, so probably some air can leak in here (but won't affect the A/F ratio).
20250224_185450.jpg

I am not sure if the ignition does not go bad once hot, don't like the tape on the bottom so need to check that.
20250224_185221.jpg

Improvised pressure test with bicycle valve and compressor looks okay
20250224_185232.jpg

I repaired this crankcase seal in the past, it went to the inside and leaked some air on the outer ring.
Is in place with heat resistant sealant. (yes could replace it)
20250224_185211.jpg
 

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Some more pictures:

Oil seal on cluch side looks OK
20250224_185351.jpg

Black bearings, carbon?
20250224_185303.jpg

So... a lot to repair but where to start?
 
I recall rebuilding my Husqvarna 61 classic ('97 anniversary edition) with new ignition modules. I bought both and only had to replace one of them. After that, it ran fine. It is amazing how many problems with chainsaws are electrical in nature.
1740441505290.jpegAfter the restoration, it runs fine today. A little heavy, but other than that, no complaints from this guy.
 
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