Whoa guys, chill out.
MSLANKET, If you feel that you have the mechanical aptitude, go for it. But If I were you, I would research into this site and on the internet, specifically for hydraulic theory, power requirements, pump sizing, etc. A 4" cylinder will provided less splitting force than a 5" cylinder with comperable pump and engine sizes, but a larger cylinder will produce slower cycle times etc. Do your homework, determine what it's needs will be (amount of wood you'll split, size of wood, portability etc.) Then determine what size beam you'll need, vertical or horizontal style, axle type etc. Basically, If you decide to build your own don't be in a hurry. If you want one NOW, buy one. I'm sure you can build one yourself with some research into what you need, but I would recommend scrounging, visiting salvage yards etc. to get some of your parts (that comes with knowing what to look for).
If you put a dollar value on your time invested in a complete build I'm sure it will be cheaper to buy one, BUT If you find satisfaction in building it yourself exactly as you want, then the cost is negligible. Good Luck with whatever you decide and let us know how it goes.
SR and CB,
Whoa guys. SR gave his opinion on MSJ's question. Right or wrong it is his opinion. A contribution to the thread. Cabinman, you gotta back off, if you have an axe to grind with SR, do it in a PM.(Unless I'm missing something, and if I ,am I'm sure most everyone else is too) MSJ's got some questions. You haven't contributed much to it . I've read some of your posts and my guess is you could contribute to MSJ's post as well, instead of wasting time bashing someone else on their "inferior build" .The way I see it SR admitted that it wasn't perfect. If it works for him, then fine. I don't think he was trying to sell any plans for it! So let's get back on track guy's and help him out.
KevinJ,
Where you at?? MSJ needs some info!