Any fresh information on the subject?
I am hearing rumblings that the "new improved" Tundra will be out this fall. Supposedly they redesigned the problem areas and the heat exchanger is separate from the firebox instead of being welded to the same plate of steel at the front. This is coming from a fellow member on another forum that is going (went) through the warranty process. Also supposed to be a larger "Tundra style" (like a cheaper version of the Max Caddy) available soon too. Here is a direct quote from an SBI email supposedly...
"The new production of this unit has taken into consideration the faults that were present in the current model. Refractory bricks have been added to the front of the firebox. The heat exchangers and firebox are now independent from each other eliminating the potential stress from expansion which caused the initial cracks that you experienced."
Here is something that I posted on that other forum a couple months ago, what I am doing (did)...
OK, I finally have a free moment to update y'all on my recent Tundra mods as mentioned in my previous post. I decided to install this "failed" Tundra that I recently acquired, (thanks D!
) as an "add-on" to my Yukon. Yukon is working on a "EPA" firebox to meet the new EPA regs and I figure the Tundra will buy me some time to figure out what is gonna replace my current Yook down the road. (The Yukon works great now since I have modded the firebox for a proper secondary burn, but it is also now a bit too finicky for my wife to run. I am on call all the time for work and I need something the wife can run without any problems, hence a future Yukon upgrade or replacement is likely to happen)
Anyways, this Tundra is a first year model. The cracks are only two, each about 1/2" long, at the top corners of the loading door. I was gonna drill/weld the cracks, then install the new heat shields, but then I thought, hey, it's already cracked, I'm gonna leave the cracks alone, see if shielding this area will actually stop the cracks where they are. If so, then it should also stop them from happening in the first place. I also did this same mod on my sisters new Tundra before it was fired the first time. I also have temp controllers to install on 'em both too, just hasn't happened yet.
I was gonna insulate using firebrick but couldn't figure out how to keep them in place. After doing what I did, I realize that the bricks could be installed the same way I did the SS, just hafta cut 1" or so off of the front of the bricks on the sides to tuck the new bricks in the "slot".
I went to a local fab shop where I buy metal sometimes looking for some "scrap" SS, or a cutoff/drop. I should have asked what it was gonna cost because after they sheared a piece off, the total at checkout surprised me a bit. $55 for a 3" x 6' piece of 1/4" 316 SS (enough to do two sets of shields) 304 would have been fine, but I guess the 316 is what they had laying around. 316 is actually a lil better for high temp applications, but either would've worked.
I removed the factory heat shield that is on back of the "air intake" box. To remove it is just two bolts, one straight up, in the middle above the loading door, and one on the back side, again in the middle. The shield will drop right out once unbolted. Here's a pic of it out.
Back side...
Front...
Then I removed the front firebricks. Unbeknownst to me, there is 1/8" thick ceramic insulation blanket behind the bricks. Mine had creosote flakes piled up behind them, I guess from above the baffle. Anyways, I removed the rest of the firebricks so I could clean out behind the blanket, but it was stuck fast in some spots and quickly disintegrated when I tried to work it loose. I bought a replacement blanket(s) from a guy on fleabay (2 pieces 18" tall x 24" long needed)
Once the new blanket was in place, this is what I had...
sorry bout the pic quality, turns out that taking good pics of the backside of the front of your firebox is a bit challenging! ;lol You are looking at the backside of what is at the right side of the door when you are facing the furnace.
I cut the SS to fit around the air intake box and a slot to fit over the firebrick retainer tab.
These pieces are 18" tall x 3" wide...
Then I cut some 1/2" thick x 3" wide ceramic insulation that I just happened to have layin around, to match the size/shape of the SS. It goes between the firebox wall and the SS...
...like this...
I re-installed the firebrick, which BTW I had to trim up just a bit to get the extra clearance needed. The parts break down pics show the top rear brick (sides) being notched out to clear the tabs that hold the back of the secondary air tubes to the firebox wall, mine weren't notched, so I notched them 1/4" or so. Many off the bricks also had a bit of "flashing" on the sides left from where they were cast, this had to be cleaned off all the bricks to get things to fit also. Once that was done everything fit like a glove
Here it is assembled, left side of firebox...
right side...
Here is final assembly, notice the factory air intake box shield is back in place and covers the edge of the SS (very top of the pic)
BTW, it is easier to take these pics using a mirror, like in this last pic