Now that's the good news.....the issue lies between the wrist pin bosses. The clearance between the upper conrod sides and the bosses is excessive. In the thread I gave all the actual measurements. In these motors the wristpin to conrod measurement is what centers the lower conrod bearing on the crank journal and keeps the rod from rubbing on the counterweights....on the pro Jonsereds saws of the time this was controlled by accurately cast and machined pistons and thrust washers on either side of the upper rod bearing.....generally measuring a running clearance of around 0.012-0.014". The 49sp being semi pro (spelled economy) saw did not do it this way but simply cast the bosses closer together, eliminating the thrust washers and using a narrower bearing, giving a running measurement of like 0.030" + or -...........the VEC piston designers didn't think about this aspect of the piston and the clearance measures a lot more......I can't remember exactly (it's in the thread) but something like 0.165- -.200" or whatever......enough to allow the codrod big end to shift back and forth enough to rub on both counterweights. I cured this by installing the upper conrod bearing (wider bearing) and thrust washer set from a 52/52E ...this required me to remove about 0.015" from each boss face....I did this carefully with a dremel but it would be better done with a mill......anyway this gave me about a 0.012" running clearance. This also will make this piston a suitable replacement in a 52/52E as well......
The first pic is of the VEC piston with the 52/52E wider bearing and thrust washers installed...
View attachment 405794