Milkman in answer to the question - heat causes the hydro fluid to thin out that is the biggest part of your problem. another would be air mixed into your oil. Even though you have replaced parts, That possibly excessive heat may have damaged various seals again. Any restriction to the flow of oil will create heat due to friction at that point, orifices, 90deg bends, small line dia. for volume. There are differences between various fittings on internal dia. Ie all 1/2 " fitting are not the same internally Another thing that will create problems is the routing of the return line to the tank. If it is located such as to be about even with the top surface of oil on a full tank or just pouring the oil back in from the top of the tank- it will cause turbulance / foaming of the oil- air in oil sucks all your working energy out as the air compresses where as the oil does not hence you will not develop rated pressures - a some what common issue. Remediation- check to see if the oil is foaming, use High flow fittings, if the hard line is slightly less than 1/2" on the out side dia. you can bet your sweet bippi that it is 3/8" or less internally simply replace line with 1/2" hose if possible. Yes that 1/4" port is poor design but you can not simply drill it out as that may leave a burr on the inside which will destroy your seals on the ram.
Additionally the wall thickness of the cylinder may be insufficient to support the threads of the fittings so there may be a welded on coupling to the cylinder . Recommend a cylinder repair shop for alteration- 3000psi is nothing to messing with home brew style. Also all couplings and hoses with the exception of the pump feed should rated at a minimum of 3000 PSI. Plumbing supplies from the hardware store are inadequate.
Additionally the wall thickness of the cylinder may be insufficient to support the threads of the fittings so there may be a welded on coupling to the cylinder . Recommend a cylinder repair shop for alteration- 3000psi is nothing to messing with home brew style. Also all couplings and hoses with the exception of the pump feed should rated at a minimum of 3000 PSI. Plumbing supplies from the hardware store are inadequate.