Every now and again Ill get a pretty good block of Hardwood. Stump etc. I like Hickory and Elm best. Have used Persimmon. I cut boards and let them cure. Stacks of boards around 16 to 18 inches long about 1.5 inches thick as wide as bark and To bark edges. Trim edges and air cure inside a barn. I designed a jig that holds them edgeways. The saw cuts the tall blade hieght. About 3 inches but the stock is cut 3 and 3/16 inches so blade does not cut all way through. When I get a im doing nothing day, I can cut several boards on a table saw, toss em in a bucket. Later trim, and run a sander lightly when I have a few minutes then shake a spray can and paint a few on one side. A few days later flip em over, spray other side. I'm never in a hurry. Kinda like a hobby. Granny knitting, That kind of thing. I'm not selling them. I have given friends wedges but this last batch should last me a life time if I can keep them. I figure ill make a 5 gallon bucket full this go round. One trade secret, I don't cut all way through the edges of the blanks. After the wedges are cut to shape they are cut free on a flat cut using the fence. Otherwise, id have wedges falling out of the gig maybe hurting myself. Last cut i make removes the small edges that hold everything together. That frees the wedges one at a time. That's a flat cut. Safer than an edge cut which is used to shape the wedges. Jig has a top plate that allows my hands to safely stay clear of saw blade. One Pass cuts two wedge shapes. Next pass, next board, makes two more. It's Fast. Make the last pass. It a flat cut bang they fall out. I'm NOT going to try to sell or patent the jig. I don't recommend this to anyone because of Liability. I have no plans to teach anyone how the jig is made. I don't want to be sued by anyone or their family. I think they can read this and build one of their own design.. Maybe theirs would be better than mine. The persimmon wood is / or has been used commercially for making Golf clubs.
It's very hard, dense and it gets brittle. The only wooden wedge I've ever broken half into was Persimmon. I don't use it anymore. Elm seems to be really good. I'm making some hickory ones to test. I'm getting low on wood wedges. My family and friends keep toting em off. I'm gonna hide about 50. Hint, if the wood is a little green Latex paint helps cure without splitting. Ive soaked green wood in Salt water. My wood is at least Two years cured before I use it. I also build Mallets and Gluts. Elm is mostly my wood of choice so far. Photo with Paint can and hatchet for size comparison. Have a great day.
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