Ron: Several factors enter into premature bar wear. A worn sprocket will eat even a brand new chain very quickly. The chain will then do a number on the bar. The drive sprocket, the chain, and the bar all are part of the same mechanism, and if any one is bad, the others will be adversely affected. The chain should be of the correct gauge, be kept very sharp (if it throws dust instead of nice shavings, sharpen or replace with a sharp spare!) and filed to the proper angles, and proper chain tension maintained. It is common for chain to be run too loose. This is hard on the chain, the sprocket, and the bar. While cutting, the drive links are pushed out to the tips of the drive sprocket, which puts excessive battering forces on the outer tips of both the drive links and the sprocket teeth. If you observe a too-loose chain at the tip of the bar while running out of the cut, you will see the chain arcing outward away from the bar nose at the bottom of the nose. The chain then crashes back against the bar just back of the nose bottom, which pounds out the rails at this point. Another factor is uneven wear on the rails due to the chain teeth being unequal in size and/or sharpness. The rails need to be kept square and even. You can test this by placing the (unmounted) bar on a smoth, hard, level surface. If it leans or tips over, then it is time to square and polish the rails. The chain side straps should not touch the rails at the nose of a bar with a nose sprocket. If there is contact here, either the chain's drive links, the nose sprocket, or both are excessively worn. The bar groove must be deeper than the drive link depth. The rim sprocket is superior to the spur sprocket because it supports the chain better, especially in high-powered saws.