I've tried several methods of holding my saw while I touch the chains up with a file out in the woods. So far the stump vise had been the best method by far, but it is still a far cry from having an actual bench vise to work with. Well, I happened to have a 6" bench vise that was being held onto flimsy bench in my shop with a single C clamp so I decided to come up with a way that I could mount it to the truck when needed, and then take it back off and put it back on that same bench, or my welding bench once its finished. I looked at putting something in the reciever, but that was going to make the vise way too low, or the mounting bracket was going to be big and combersome. I wanted something that I could quickly bolt to my tailgate. This is what I came up with.
The vise is mounted to an 8x8x3/8 piece of aluminum that I had laying around. I used 3/8" flat heads and counter sunk the plate from the bottom side. The mounting holes for the vice would have allowed me to use 1/2" bolts, but the plate is too thin to accomodate the contersink that would be required for a 1/2" flathead. The plate has 4 half inch holes in it to be used to mount the plate to the bench, tailgate, or what ever. I need to open the holes up a little as I am using 1/2-13 bolts, which a 19mm scrench fits very well. I ended up taking a cut off wheel in my grinder and putting a slot in the bolts so that I can just use a screw driver. It's quicker, and for mounting it to the truck, it works fine.
For the tailgate I made a frame to bolt the vise to. The outsides are 3/4" angle. They are connected with some 1 1/2 x 3/16 flat stock that I had laying around. I had a small pice of 1/2" stock laying around, so I cut some pieces and drilled/tapped for 1/2-13, then welded those to the frame for the mounting bolts to screw into. I used self tapping screws to mount the frame to the tailgate. I laid the frame on the tailgate and marked where I wanted the screws to go, then drilled clearence holes for them in the frame. I used a bunch One thing to note on this. I've noticed that the self tapping screws that we have here at work are pretty good, but these that I bought at TSC are junk. The cutting tip on the end is almost as big as the threades themselves. I've looked around, and all the screws that I've seen elsewhere are junk. I make it a point not to take anything from work, but if I ever need self tapping screws again, I will take them from work because I can't find them anywhere else.
The only difficult thing about this project was getting the threaded pcs attached to the frame so that the holes would line up with the holes in the aluminum plate. Other than that, it was a piece of cake, and it works great.
Just thought I would share.
Mark
The vise is mounted to an 8x8x3/8 piece of aluminum that I had laying around. I used 3/8" flat heads and counter sunk the plate from the bottom side. The mounting holes for the vice would have allowed me to use 1/2" bolts, but the plate is too thin to accomodate the contersink that would be required for a 1/2" flathead. The plate has 4 half inch holes in it to be used to mount the plate to the bench, tailgate, or what ever. I need to open the holes up a little as I am using 1/2-13 bolts, which a 19mm scrench fits very well. I ended up taking a cut off wheel in my grinder and putting a slot in the bolts so that I can just use a screw driver. It's quicker, and for mounting it to the truck, it works fine.
For the tailgate I made a frame to bolt the vise to. The outsides are 3/4" angle. They are connected with some 1 1/2 x 3/16 flat stock that I had laying around. I had a small pice of 1/2" stock laying around, so I cut some pieces and drilled/tapped for 1/2-13, then welded those to the frame for the mounting bolts to screw into. I used self tapping screws to mount the frame to the tailgate. I laid the frame on the tailgate and marked where I wanted the screws to go, then drilled clearence holes for them in the frame. I used a bunch One thing to note on this. I've noticed that the self tapping screws that we have here at work are pretty good, but these that I bought at TSC are junk. The cutting tip on the end is almost as big as the threades themselves. I've looked around, and all the screws that I've seen elsewhere are junk. I make it a point not to take anything from work, but if I ever need self tapping screws again, I will take them from work because I can't find them anywhere else.
The only difficult thing about this project was getting the threaded pcs attached to the frame so that the holes would line up with the holes in the aluminum plate. Other than that, it was a piece of cake, and it works great.
Just thought I would share.
Mark