Homemade Log Splitter Resurrection!

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OH_Varmntr

Burner of stored sunlight
Joined
May 2, 2011
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Location
NW Ohio
Started burning wood this year and got our old splitter out from the weeds. It was built by my grandpa and my dad some 24-25 years ago. It was made out of a piece of 1" I-beam, a 4" Cross cylinder and the motor was I have no idea what because it's all rusted.

Grandpa and dad said it's been sitting for the better part of 14 years. I knew it was going to take a bit of money to get it going, and I was wrong. It took a LOT of money to get it going.

First we threw a new Honda 13HP GLX motor on it. The old motor was, surprisingly, not seized. I was wanting to get an electric start but this thing starts so easily anyways so no biggie. I put an hour meter on it and it has right at 1.5hrs on it after the little workout I put it through tonight.

We changed the oil, and I went to splitting. Well first problem I noticed was the return detent was sticking badly. Well it ended up overloading the pump in reverse because the detent didn't release and I heard a loud pop. So we took the valve apart to clean everything up and the relief was rusted badly and we couldn't adjust it. It was cracking off at ~3200 psi, on a 4" Cross cylinder.

So we got a new valve and fired it up again. I was only getting 500psi so off came the pump and I found the high pressure side drive gear was blown into 3 pieces. Great, new pump time.

Got a new 16pgm pump, and the shaft is 1/2" instead of the old 7/16" shaft. Dad bored the hole out and broached a new keyway, problem solved. Pump inlet is a pressed in 1" barb fitting so I had to redo the hose from the filter to the pump.

FINALLY got it finished this evening and put a good hours time on it splitting wood. It split everything I threw at it, which included some 20" rounds of hard elm. Well atleast until the oil got hot and then it pooched up and wouldn't split the bigger stuff anymore.

I know there's some work that still needs done on it. First off, it only holds 2.5 gal of oil. The reservior is actually one side of the I-beam that has been boxed in that's only about 18-20" long. I'd like to find a 15.5gal keg as a reservior. Next thing is that it only has 1/2" lines. All the fitting holes are 3/4" but they're all reduced down for an unknown reason. So that's definately a must. I need to get all my wood split then I'll get new hoses made. I think I can find a keg pretty easily.

So between those 2 issues, it runs really well. So here's a few pics. I was losing daylight fast so the pics kinda suck. I also put a 36' chimney on my house today. Runs from my basement where my burner is, all the way to the peak. I still need to add another foot to it to conform to the 3' above the peak rule. And I had some big oaks cut down behind the house a few weeks ago that I've been slowly working on. I got married 2 weeks ago at our house and I've had no time lately for anything lol

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Backside of the house, all the wood laying down the hill waiting to be split!
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And all my hard work lately equates to...
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Almost forgot to add a pic of my burner. I have to finish picking up tees and stuff for my ducting so the 2 verticals are just temporary. Also I had enough of playing nice with the paneling on the wall and just ripped it down. We're going to remodel the basement anyways, I gave us a head start lol

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A valve and a pump so only one thing left to replace.Raising it up so your not bent over like a 2 dollar whore all day would be good to.
 
Nah, then I have to lift the wood that much higher. :wink2:

It's not bad the way it sits now. I split for an hour tonight and had no issues or backaches.
 
Looks like you got a good setup all the way around -- to keep busy with! :laugh: Just what a newlywed couple needs. I think it's great you are resurecting that old spliiter.
 
Boy, I like that double wedge idea. Sure would save some time around here. You can get a hydro tank from Northern tool, other sources also, but here is a little trick, mount the additional tank above the input/ fill neck of the original. Connect output of new tank to input of old. Nothing else needs to be changed. This will eliminate any cavitation problem, add to your additional supply, increase your cooling surface area. No additional Hi pressure hose required just a piece of hydro fluid rated hose to connect the 2 tanks. What you likely experienced was air entrainment in your hydro fluid - cause of loss of hydro pressure.
 
Nah, then I have to lift the wood that much higher. :wink2:

It's not bad the way it sits now. I split for an hour tonight and had no issues or backaches.

Check back with us in a couple of years.....................LOL, meantime nice job on the unit and chimney. Suprised a newly wed has that much strength left to get all that done.
 
Thanks guys. Threw a load in before bed about 10:30 and I woke up at 5:30 to only ashes. No coals at all. Think I had my flue damper open too much. Still learning how to set her up for longer burn times.

blades, you and I share the same thought on the extra tank. The fill tube for the reservior I have now comes out and straight up. I'll be adding a union and will connect both tanks there. I plan on mounting it directly above it.

Running duct work today, painfully slow!
 
Use a hose at that junction, vibration will destroy the welded areas for the piping if rigidly connected. ( stress cracks will start next to the welds and start leaking)
 
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Something I didn't think about. I would have found out sooner or later though :msp_biggrin: Thanks for that.

Well I threw a load in last night before work at 9pm, my wife added 1 log at 11pm and when I got home at 6:30am there were red hot coals in the bed of the firebox. Threw a couple pieces of elm in (it starts burning really fast) and got a good fire going again.

I was very surprised I had good coals after 7.5 hours. I did have the flue damper set quite a bit more closed and the intake damper was on the low setting. Definately on the right track now.
 

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