Originally posted by tundraotto
hey JimL - I recreated your photo with bigger ports, the lighting was not great but I figured I had to do it anyway sorry for the picture quality...
Jacob, The mufflers on saws are pretty crude in that they are not tuned in the traditional sense. In a untuned sytem restriction is very detrimental. Adding additional outlet area frees up some power and more importantly reduces the pistons ring belt temp. That being said performance can be hurt by just hogging out the outlets hole. As Mr. Rupley alluded to some back pressure is needed for the system to function at peak output. Saw mufflers have more in common with fourstroke mufflers designs in this regard.Would it be prudent to bring the pipes back inside the muffler, stopping them a certain distance from the wall of the casing? Perhaps that way you could use the wall of the muffler ( back or side ) as a venue to bounce the exhaust wave off of and hold it for a millisecond thereby maintaing the proper back pressure ( for whatever you have the exhaust port tuned for ).
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