Having read the 5 page long thread on rebuilding the 350, If I decide to do a rebuild, rather than buying a new 435 for $320 from a local equipment dealer (not a big box store), Where would everyone recommend I buy the parts? And how much will I expect to spend on this project?
first, let me state that this is the view of one really dumb person: me. but i have an opinion and the internet says that means i am qualified to speak...
i have the 435 and my neighbor has a 350 that i have used a few times. personally, were it my choice, i would rebuild the 350 before i purchased a 435. they are just in different leagues in terms of power and build. more specifically, my 435, which i did buy from a box store, lacks power for a 40cc saw and has a single bar nut that I hate. the single bar nut issue has been debated before, but from my vantage point: (1) you put all the side plate pressure on a single point and rely on it to hold tension for the bar holding a chain spinning at high RPM (Husky says top end is 9000); (2) if you overtighten it, you are slowing down your chain and if you don't overtighten it, the single nut spins off due to vibration and you tear up the drive links and chain catcher. i have spent a few nights sanding down the drive links so that they sit down in the groove again; (3) if you move up in bar length, which i did from 16 to 20 in (the max), you are really asking a lot of the single nut. Let's assume that my incompetence as a professional homeowner exceeds the allowed assumed incompetence of most weekend warriors buying their chainsaws from box stores, in my experience i have torn up that chain saw and chains more, and lost more nuts, than i have with my Husky 372 or Stihl 066. i finally put on a ny-lock nut to keep the side where i wanted it.
on the other side, i would invest in the muffler support for that 350 if you have not done so already. my neighbors muffler fell off and a bolt stripped because the 350 shook the steel bolts in the aluminum threads so much, it eventually wallowed out. you can but the muffler support on Ebay for $7 plus shipping; it ties into your dogs so it all sits as one unit. my neighbor did it and it is much more solid.
again, i am not a professional, i am the guy you give things to in order to see how idiot-proof something is and i tend to find every possible way to accidentally break something. my personal experience is that the 435 is a dud, and my vote is that you rebuild the 350.
Russ