I'll clarify a few things I noticed in the video.
Squish on this saw was only .014". I machined the topend for my 346 where it was more like .018". On A small saw like this I wasn't too concerned about it being .014". I don't consider .018" tight at all on a small saw like this.
The reason you got .018" is two fold. First, you must check two sides at the some time in order to prevent piston rock. Second, you must use a dial caliper to measure it. The squishband is tapered and you need to measure the tightest spot, right up against the cylinder wall. It's much narrower than what can be measured with a micrometer.
The oval exhaust port... It's all about ring wear. Square is better for performance, but I don't want to catch a ring, especially when it's 70% of the bore wide. I match the factory curve and widen it. No rings cross the intake so it can be as square as you want.
Opened up transfer ducts... This was an experiment. I normal case match and then quickly taper it into the duct, not enlarging the duct at all. However, I modded this cylinder like I did on the Dolmar 7910, which worked very well. I widened the main transfer port towards the exhaust, rather than widening the secondaries towards the intake. That matches up well with the case matching on the base. So, I took the widened transfer intake all the way on up into the duct to match up with the widened transfer port. I guess it worked
I will be testing this further when I get it back.
Did I miss anything? Oh. Transfer port timing was 120 on the mains and 122 on the secondaries, staggered. I recommend either a tiny flex light that fits siren into the cylinder or a small pen light that only shines into the cylinder. That will make it much easier for you.
Hope this helps.