Is this 075/076 Cylinder useable?

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alexcagle

Cutoff Saw Specialist
. AS Supporting Member.
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Anybody know,
or have opinions, if the chrome loss between the exhaust and intake port on this 1111 series Stihl 075/076 will matter all that much?
It's a Stens POS "ceramic" cylinder and will go on a personal saw, not a customers saw. They really should be proud of that chrome lifting inside the intake port.

I would be using it with a new piston kit, and omitting the base gasket for Motoseal, plus tapering the damage minimaly from a broken ring above the exhaust port. The poor chrome crazing/cracking may have been the cause of the ring breakage to begin with now that I look at it better.

Will it cause an idle problem?
Maybe spitback spray backward out of the carb that eventualy soaks the air filter and chokes out the saw?
-Like a worn piston skirt can cause spitback when there is too much clearance on the primary compression, (the downward stroke).
Could any mixing of the exhaust and intake charge that might occur be enough to matter?

I know from personal experience that chrome loss anywhere on the cylinder wall above the exhaust port, or under the intake port, more than say, 1/4"-3/8"" from the bottom of the port, usually causes performance, and or idle characteristics problems on most piston ported 2-strokes.

The cylinder configuration is much like a bigger version of an 041 saw, with intake and exhaust pointing upward.
 
There are am cylinders available that make more power than oem for these saws.
Also a stronger and heavier crank is available if you are building a super.
I do not know where to get the unlimited coil but it does exist
Dave
What AM brand do you recommend?
I've used the Star Grey chrome ones before in 075's, which are so, so. But I wouldn't expect it to last long in a concrete saw.
The Cross brand nikasil ones are pretty good IMO. I've installed about 6 of them that are in daily use TS760 concrete saws, and have held up for over a year now. They make good power and I haven't seen any quality issues like the turds Stens sells. I got one that the deco valve wouldn't seat with either style valve without countersinking the top of the threaded deco valve bore. It would not seat at the bottom ring washer seal anywhere near the same time as the hex shoulder bottomed out at the top. Plus I had to file the dents in the base to get it to seal. Looked like they rough handled them somewhere down the production line. Like somebody played a game of catch with it on breaktime at the plant in china.
 
I am waiting on confirmation from my Builder in Texas but the TS760 cylinder and the 076 aftermarket Crank from NWP are both excellent.
I am hoping to source the unlimited coils soon, having a 076 turn 12K RPMS is awesome :)
I love these old saws
Dave
 
Do those 076's really benefit from more RPM's when disabling the flooder valve In the carb? I be interested in a dyno reading on what they can produce.

any saw benefits from proper tuning. some of that governor BS was just to protect saws from hacks that didn't know how to tune (old timers). my grandfather can tune a 2100 perfect but hand him a 390 and watch him blow it up lol. i lent him one of my 390's and he decided to tune it. not sure why as it was tuned to 14.2k and happily screaming! BUT of course he blew it up! i wasn't happy!
 

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