Log splitter is aerating the hydraulic oil

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DLStryker

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My dad built a log splitter about 30 years ago. 8hp Briggs. Barnes 11gpm 2 stage pump. LS-3000-1 directional control valve. He only split about two cords of wood before he stopped cutting wood. I recently picked up the splitter and changed the hydraulic hoses, the fluid and the filter. This was mid summer (so, summer temperatures). The hyd oil tank is 5 gallons. Teh system if full of hyd oil and about 1 gallon of hyd oil in the tank. The top of the suction line hole in the tank is 2" above bottom of tank. Hyd oil is 3.5" above bottom of tank. Splitter worked fine. Split about 20 logs. Splitter has sit for about 2 years.

Just fired up the splitter. About 30 degrees F outside. Ram moves in and out very jerky. When ram extends and starts to split log, the ram stops. Engine does not bog down. Hyd oil in tank is aerated. A large amount of air is blowing out of the hyd tank filler pipe. I covered all suction line connections is a full surround of shaving cream. All you could see is a full covering of smooth shaving cream. I ran the ram in and out a few times. I inspected all of the shaving cream and saw zero evidence of a suction leak. I have the same test on the hyd pump shaft. Because of the set up, I was not able to do such a complete test on the shaft. I had limited access. When the shaft would spin, a small amount of the shaving cream would move away from the shaft. But, with what was there, I saw no signs of a suction leak.

Any thoughts?

Could I be getting cavitation because there is not enough oil in the hyd tank. Cold weather possibly thickening the oil and the 2 to 3 pound of pressure expected in the suction line being less that the 2 to 3 pounds. Do I need to fill the 5 gallon tank for winter temperatures? Or do you think I have a suction side air leak?
 
Im not a hydraulic expert, but if your saying there is oil tank is filled 3.5” from bottom of tank and suction hose is 2” from bottom of tank, an 11 gpm pump wants more fluid than there in the tank to circulate is I think
Tank filled to the same level worked fine two years ago in summer heat. Just above freezing here now. I am going to drain and fill the hyd fluid though. And also fill the hyd tank close to the top.
 
If you have a 11pm pump and a 5 gal reservoir, you will want it almost full to the top. A well sized splitter has 1 gal of reservoir for every GPM of the pump for cooling capacity and to allow air to escape from returning fluid before it gets pumped again. With less overall fluid, either thre cold fluid is just not flowing through the tank from inlet to outlet fast enough, and the pump is sucking dry, or the fluid is getting aerated and the air bubbles can’t escape through the cold fluid fast enough.

The warmer fluid in the summer will flow faster, and will shed air faster..
 
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