Mac 795 Tilly swap

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More updates on the eternal project... As I mentioned, I went through the entire ignition. I cleaned and sanded (1000 grit) every contact. I set the points at .020, module at .010 and new plug at .020. Nice, bright blue spark. There it sat last night. This morning I test fired the saw with the bare minimum of parts to make it run in the event of failure and the need to tear it back down. She started without incident.

I put all of the ancillary covers in place, save the "hood" (SenDEC tach can't read through the aluminum) and heat cycled a second time without incident.

After taking my son to his first full-on hockey clinic (he's 3 and LOVED it, very proud of him), it was well past sundown. I heat cycled it again (video coming). No further troubles. This old girl and I are still getting acquainted and I'm building her up slowly. Leery of that flywheel loosing itself and I was tuning the carb all along. As I went, she would wind out then fall flat on her face at WOT. She vibes BIGTIME so controlling the screwdriver is a challenge. For the third heat cycle, I brought things to a boil slowly. In this video, when I finally made a power pull, I hit 10,150 rpm. She still comes off slowly when hot, not sure if there's an air leak or throttle float (you can see me manually forcing the butterfly late in the vid). I haven't the means for a pressure test so I'll farm that out to the local shops if necessary.

I know the chain's too tight, but like I said, we're just getting acquainted... There's some more fine-tuning on the carb to handle.

I plan to cut tomorrow, so she'll see wood tomorrow, I hope. More vids to follow.

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BTW, weird thing with the SenDEC tach. It shows idle rpm at 4800 to 5500... Obviously it isn't turning that fast. As I built revs slowly, she registered north of 6000, then cut back to mid 3000s and read normally out to 10000+. Not sure if that is a quirk of the points ignition delivering low-rpm multi-spark or what...
 
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Oh yeah, what do I turn to adjust the auto oiler? The saw, floor, and quad tires were COATED!!! No need to push the manual button on this thing. I have a mess to clean up in the morning. She would oil a 72" on auto with no trouble!
 
Don't sound to bad, A bit of carb
adjusting and it should run like new.
The auto oiler is adjusted by the screw
and locknut on the top of the pump.
Loosen locknut and turn screw in to
slow the amout of oil.

On a side not, Not a good idea to run saws
on a concrete floor like that. I vibrates the hell
out of them and wears the bottom of the saw.


Lee
 
You're right Lee. I do 99% of my tuning out at the picnic table by the wood pile. For whatever reason, I seem to be always working this one after dark and can't go out there... 4 times I've done it with this saw, only once before that with another. Rotten luck.

Here's the 2nd heat cycle, complete with cold start smoke for woodchucker81...

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Did the funny noise ever go away? I can't tell in the video. It sounds like most 100cc Macs I've listened to.

Sure did. I never found anything amiss, no scrapes, no loose bolts, nothing. Just checked everything out and went through the ignition thoroughly. The only thing I found was a small piece of band aid material that I fished out of the cumbustion chamber. Don't know what it was or how it got there or why it wasn't torched from running:confused:.
 
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