j-jock - yes, 0.030" overize. The steel or cast iron sleeves in the saws would easily accomodate the 0.030 overize pistons. I am told on the kart engines that some were bored 0.100" oversize or even a bit more. The sleeves start to get pretty thin at that point. McCulloch emphasized their ability to bore oversize and keep the saws running...until chrome plating took over.
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Mark
Thanks, Mark. I love learning about that kind of stuff. My reaction to the amount of overbore, comes from my own experience of boring out a Ford 428 (FE) to .100 over, and even though we had checked the amount of meat in the bore, had the cylinder crack and fail because of flexing.
I know there is more meat in an aircooled cylinder, so I guess I was asking what the overbore limit is. I am guessing that for competition saws, guys are boring saw cylinders, just like we bore out engines, and we don't hear about it when they fail.
I normally use a top plate angle of 25° for chisel and 30° for semi chisel. Some promote using a 10° "up" angle on the chisel chain and some chain vises on grinders are adjustable so you can achieve that affect. I tend to keep the file/vise horizontal for both chisel and semi chisel chain.
You can adjust the angles on your chains according to your conditions and needs. A shallower angle (20° vs 25°) would produce an edge that does not cut quite as fast but would hold up longer, etc. etc. I know some of the McCulloch supplied file plates had 35° and 40° angles on them for some of their semi chisel chains. I also have some of the flat type file guides with 22° and 30° lines scribed.
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Remember that anything you do to make it cut faster will ultimately result in the chain dulling faster as well.
Check the drive sprocket and the oiler on the PM55, sounds like something is amiss there Ed.
Mark
I use chisel chain, and have been filing 35 degrees, with a slight up angle. After a couple of hand filings, I use a guide to keep the chain where I want it. Most of my experience is with hemlock, fir, maple, and alder, and I always had nice chips.
One faller friend, used to hand file his chisel chain with an approximate 15 degree up angle, but he didn't screw around with dull chains. The second he didn't feel the chain was cutting right, he would change it. His theory was, that even though he might change the chain one extra time during the day, he was job of falling the trees went easier, and he got more done. He was a bull bucker for most of his career, so someone thought he was doing it right.
I also ran my own twin powerhead Alaska Mill, and found that for cutting maple, I got good results with a 5 degree angle on the chain.