New MS460 runs for about 5 min then acts as if out of fuel

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jwalk2c

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Dear Folks,
I'll try to make this as short as possible but it’s a long story. About 5 years ago I bought a new
MS460. From day one saw has sounded much leaner than any other Sthil equipment I have.
It screams!!
And from day one about 10 minutes under load is all it will run, then it revs up like a saw does when running out of fuel and dies.
Of course when this first happened I took it back to dealer for warranty and they did their best to duplicate this in the shop but could not.
So the local Sthil Product Application Specialist was kind enough to come to my house where I could show him firsthand what I was experiencing.
The rep found a fuel supply line to carb that appeared to have been pinched from the factory. He repositioned line, we ran saw a few minutes and thought everything fine.
I did not use saw again until a couple months ago. (Long story short the firewood I cut over the next couple years I used my MS660 and MS260 and the MS460 sat on the shelve until about 2 months ago.
My firewood supply is about out so this year I am going to have to cut a bunch of wood.
I have heated with wood for the past 25 years, I never let myself get this low on wood but I had health issues and other projects that prevented me from cutting wood for the past 3 years or so.
So in March my next door neighbor gave me a tree to saw up for firewood and I took out the almost new MS460 which probably has 2 hours or so of run time on it.
And as my luck would have it the MS460 has the same problem or at least it displays the same symptoms. You guys got to know how frustrating it is to have a saw cut off every few minutes when you are cutting firewood. Especially a new shiny saw!
I emailed Sthil and they asked me to take saw back to dealer and I did.
Again the dealer could not duplicate the problem but they did adjust carburetor (I was under the impression that has a limited effect since there is a limit lock on the high and low speed needles on the these saws but I was willing to give them the benefit of the doubt) and they said they ran saw for a long time and it was fine.
So I take saw back into woods and the first tree I cut down I got about 10 pieces of wood cut and saw revs up and dies. And to beat it all the carburetor adjustment they made leaned it out more because it really
Screams now. It sounds like a racing engine.
And the restarting procedure after it goes lean and quits is not always the same. Sometimes it cranks back up with one pull, sometimes I have to choke it, sometimes it takes 6 to 10 pulls to start back up only to run another minute or two till it quits again.
Please understand this is not a rant against the dealer or Sthil. They are doing all that is possible.
I like Sthil products, I think they make the best and that is all I will ever buy.( I got a 021AV that looks like it was drug behind a pickup truck like the one in the old Stihl TV commercial, you guys remember that commercial ? )And my 021 saw still has great compression even though it has wore out 2 carburetors and the casings have many cracks.
I am just interested in hearing your thoughts on what can be wrong with this saw. I had a MS440 that I bought new and it had a slightly similar problem, which turned out to be a bad fuel tank vent , dealer fixed it and said it had not caused the saw any damage since it was the type of a pressure problem (either positive or negative, I can’t remember which ) that did not harm engine.
My main concern is all the lean running this saw has endured. It does not smoke at all, and I know that the new engines don’t smoke like the old engines but all my new Sthil engines in saws, trimmers, leaf blowers, etc put out a tiny amount of smoke.
Sorry for being long winded,
Thank You
Johnny Walker

PS: I replaced fuel pickup as rep suggested but it did not change anything.
 
Johnny

First off...Welcome to AS!

Did the dealer run the saw in wood? Do they have a wood pile?

How are your other saws running? Could you use one of them?

Regards

Dan
 
Try cracking your fuel cap open when she quits. Then try to start it. Sounds like a clogged tank vent to me.
 
Aside from the vent could it be your fuel? Id say you ought to ditch it, buy some new fresh gas and mix yourself a new batch. The Ethanol that is added to our gas these days will hold water as well which will also cause problems. Keep whatever mix can that you use capped tight while its out in the garage sitting. Water from condensation will get in there like dew on the grass if its not capped tight.

Best wishes,
Bob
 
If the fuel line was pinched at the factory I would replace it since it could still have a kink in it. Also check the impulse hose for a kink or pinch. Did you empty the tank and let the saw idle until it quit when you last put it up? If not I would rebuild and clean the carburetor and install a .70 jet (part # 1128 121 5602) if it has a smaller one, the numbers are stamped on them.
 
If you've got problems like that the first thing you need to do is eliminate some of the variables:
Fuel - Buy a couple of cans of the Stihl premixed stuff - expensive but they can't blame it on your mix
New plug
 
3 fairly cheap parts to get and put in:
Fuel filter, along with new fuel
Tank breather
Fuel line to carb

Put those in and see if you can run the adjustment out a little to richen it up just so you can run it without feeling it is too lean.

Hope you get somewhere with this, I'd sure be frustrated.
Chad
 
If it has been sitting 5 years, you need to go through the carb and clean out the varnish, as well as checking all of the fuel related components, and
fresh fuel as well.
 
Sometimes the fuel line can become "soggy" and partially or totally collapse after a short run at full power.
 
If you didn't run it dry when you put it away several years ago, and that fuel had ethanol in it, then you should rebuild the carb, change the fuel line and filter as well, and the tank vent if you think that's a problem. While you've got the saw open, I would check the cylinder bolts torque, and make sure everything is tight when you put the carb. back on. I would pull those orange plastic limiters off while you're at it and trim the limiter tabs off, or throw them away if the Hi and Lo speed screws have springs under them. Set them at 1 turn open, I believe, and it should start OK, after which you can tune it any way you like it.
 
I had pretty much the same exact problem with 036 pro.last september Changed the fuel filter checked the fuel line all the same stuff thats easy. Finally took it to the saw shop ,turned out when it got hot it was sucking air at the cylinder base gasket. Dealer tourqed it back tight and the problem went away. Ran the saw quite alot in the winterbut it sat around most of april got it out and ran it the problem got worse when the saw got hot . Took it back to saw shop and they had to replace the crank seals. running great now . saw is 12 years old. I would get it pressure checked.
 
Thanks for all the help.

SO glad to find a board with this much fast responces.
And thanks for the warm welcome.
Please allow me respond to some of them.

1. I always let my saws idle to they run out of fuel when I put them in storage. Please remember this saw had this problem since new.
[I]Wanna hear something funny, when I told service manager at the dealer that I stored the saw dry his first response was {that is my problem that dry means no oil and lubrication}

2.My fuel is always fresh , no ethanol , and I use the Stihl premuim oil, mix it just as directed.

3.All my other Stihl products run fine on same fuel mix

4.They only have a small wood pile and they made just about 6 passes through a 15 to 20 inch log. (A few more and they may have got it to quit running).

I like the suggestion about the saw getting hot and losing cylinder seal.

And I did not know I could modify high and low speed needles, I would love to richen it up
.

The saw is a the dealership now waiting on the Sthil rep. I think I will go there and offer the make sawdust of there small wood pile to duplicate problem.
I offered to run it for them when I took it back the last time and the service manage said I could go out back and cut all I want but he could not send his technician back there since it is grass cutting season for them and they are just to busy with that. I bit my tongue and was as courteous as always I am I know mowers are much more a lucrative business then saws but dang, could he not spare 15 minutes ?. I have many frustrating hours wasted in this problem with a new saw.
But I am always very nice to the retailer when I am seeking help.
I worked all my life as a parts salesman and I know there are some customers you cannot please no matter what but I am just the opposite of a customer. I am easy to please, I just can't get across to the service manager what it is like to have to crank and crank on a heavy chainsaw while standing over a tree log. You guys no what that is like the does not seem to appreciate that. I am 53 and it is getting harder and harder every year to cut wood.

Now I have turned this into a rant and I did not want to.
I apoligize for that but it feels good to get this off my chest.
I want to empahize agian that the Sthil rep has went above and beyond to try to help.
I am sure when he gets to the delealership he will find the problem.
Johnny Walker
 

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