Ok, I've been defeated...

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I think I may have figured out something I've been missing. The pictograms on the saw cover aren't settings, they're simply amounts the jets can be turned with the limiters in place. I assume the jets are factory set, and then the limiters are placed, which only allow a certain amount of adjustment outside of the preset range.
 
I think I may have figured out something I've been missing. The pictograms on the saw cover aren't settings, they're simply amounts the jets can be turned with the limiters in place. I assume the jets are factory set, and then the limiters are placed, which only allow a certain amount of adjustment outside of the preset range.
Yup. 1/4 and 3/4 with caps in. 1 full each caps out,
 
Guess its time for a quick update. I went ahead and picked up a carb rebuild kit, and replaced the impulse line from the carb to the crankcase. Just an FYI, swapping out the impulse hose is an absolute PITA on this saw. I don't know if it is necessarily any easier on other saws, but it was aggravating to say the least on the 066.

I rebuilt the carb, and the arm on the replacement fuel meter lever is definitely sitting higher than the previous. The diaphragm on the replacement is also more pliable, but I am not sure if both of these will correct my problem. I haven't been able to test the saw yet as I managed to split the in-tank fuel line. I pulled it out to check it, and messed around and split the hose pumping air through it to check for leaks. I guess its possible the area was already compromised, not sure, but its now definitely fubar'd. Won't be able to get a replacement until tomorrow, so hopefully I will have some good news to report then.
 
I NEVER have any spare time, and I'm seldom at the shop.... Right now I'm about 45 saws deep (seriously,) and I have a 440 to build for one of our shop barnacles. Iffin' you don't need it for a long time, bring it up to Carrollton. I'll jerk a knot in its tail.
 
Thanks, I'll keep that in mind if I can't get it figured out...
 
Guess its time for a quick update. I went ahead and picked up a carb rebuild kit, and replaced the impulse line from the carb to the crankcase. Just an FYI, swapping out the impulse hose is an absolute PITA on this saw. I don't know if it is necessarily any easier on other saws, but it was aggravating to say the least on the 066.

I rebuilt the carb, and the arm on the replacement fuel meter lever is definitely sitting higher than the previous. The diaphragm on the replacement is also more pliable, but I am not sure if both of these will correct my problem. I haven't been able to test the saw yet as I managed to split the in-tank fuel line. I pulled it out to check it, and messed around and split the hose pumping air through it to check for leaks. I guess its possible the area was already compromised, not sure, but its now definitely fubar'd. Won't be able to get a replacement until tomorrow, so hopefully I will have some good news to report then.

it's not just that saw. it's every stihl! ;) there's no denying stihls are much harder to work on but of course, the stihl guys will always disagree :D :laugh: :givebeer:
 
Your problem from the start was the needles. Disregard any picture on the side of the filter cover. Might as put tape over the picture for good. Bottom them both out. Back em out 1.5 turns each, and tune from there. Put the old parts back in the carb - they weren't the problem.
 
Well, success of sorts today. I was able to get the saw to fire and run, but its pretty much returned to its original condition. I started with each jet one turn out, and I'm still chasing a revving idle. I have been able to get the saw to idle, but still having a little hesitation advancing the throttle, and the saw is still slow to drop back to idle after releasing the throttle. Seems it wants to hang around 4-5k RPMs when you drop the throttle, but will eventually return to idle speed. I tried cutting a little bit, and she seemed to be a little sluggish in the cut.

I guess my next direction is to pressure/vacuum test the crankcase and go from there. I do know I am still getting 150psi compression with the handle, so that is OK. Piston looks absolutely spotless through both the intake and exhaust ports, so I am not sure what the problem is.

Any suggestions?
 
Well, success of sorts today. I was able to get the saw to fire and run, but its pretty much returned to its original condition. I started with each jet one turn out, and I'm still chasing a revving idle. I have been able to get the saw to idle, but still having a little hesitation advancing the throttle, and the saw is still slow to drop back to idle after releasing the throttle. Seems it wants to hang around 4-5k RPMs when you drop the throttle, but will eventually return to idle speed. I tried cutting a little bit, and she seemed to be a little sluggish in the cut.

I guess my next direction is to pressure/vacuum test the crankcase and go from there. I do know I am still getting 150psi compression with the handle, so that is OK. Piston looks absolutely spotless through both the intake and exhaust ports, so I am not sure what the problem is.

Any suggestions?
1.5 out each. Not just one turn. You're lean. That's your revving problem.
 
Could be a base gasket gone bad, a hose loose(intake manifold) leaky impulse bad decomp button, case halves gasket failure , and brrrrrrrrrump drum roll please........failed oil seals on the crank bearings

Those are the big areas( macro) pressure testing will locate. Get them off the list then we can go micro.
 
What is the likely source of the air leak?
Too numerous, you need to fab up a pressure tester, less than $20 for parts. Blood pressure bulb, 15 # guage, & a tee from Flea-Bay and then cut/drill a blinding plate with a barb fitting for the exhaust port.

Lots cheaper than replacing the top end.
 
Take your stops off and run your mixture screws all the way in. Back them off 1.5 turns and it should start and tune from there. Think your limiters are messing ya up
 
it's not just that saw. it's every stihl! ;) there's no denying stihls are much harder to work on but of course, the stihl guys will always disagree :D :laugh: :givebeer:
well,husky has gone to rubber intake boots that are problematic
but I agree about them Its as if they deliberately engineer their
saws to aggrivate you,d think they lost something really
significant to them and its our fault
 

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