Hey Sam, would a forwarder be a viable machine for you? Seems like on these flat jobs, a forwarder might speed things up as it can load a bunch from where the trees lay -- granted, they'd have to be bucked into manageable lengths after felling.
I know you buck a lot, after the fact, when the buyer marks them -- but would it be possible to have him give you lengths ahead of time?
I guess the only catch would be that you would have another investment in yet another machine. And you'd have to use it on almost every job to have it payoff.
You ever get the light-bar mounted on the skidder? If so, post up some pics, I'm curious to see what you came up with.
Traditionally, I am only paid to get select cut logs out and bucked up (Big, nice stuff). This is my first pulp job and we are doing it with handing cutting not machine cutting. We have to cut everything 5" and bigger, everything whether its rotten, dangerous had fence in it whatever we have to level the place. That being said, I am partly working with what I have and can pay for, and secondly not real interested in investing in going down that "pulp road" where it dead ends into a big financial mess of debt and bankrupcy. I have no future pulp jobs lined up, and I don't want any at this point, as I can't see the end of the regular jobs that we have for next year. I know that a loader and buck saw with delimber would maybe be nice, but I don't get paid to load trucks, that is always the other persons problem. I have one very large Ace in the Hole and that is my workers/friends, we work hard, period and we have very fast saws. To level that 20 acres it took me and Bert two days and then there was three guys for three more days, while Jerry and I started to skid it out. So I had a weeks worth of wages and around 26-36 gallons of saw gas to get it all cut and delimbed. We skidded out that big landing in 2 days and another big landing in another 2 days and we have about 1 day's worth of skidding to do and we are done with that 20 acres. Possibly machine cutters could do it faster and maybe a forwarder could do it "neater", but neither could do it cheaper and not much faster than what we did it in. The other big deal breaker for the machine cutters is mud, my human cutters cut from first light to one hour past light or more if we get a good snow and plan it right, by dropping trees for the last hour or so and then topping in the dark against the snow. No machine cutter can cut and delimb in as many crappy conditions that myself or my guys will or have worked in. We joke that the only thing we haven't cut trees in is an earthquake, LOL. The roads getting to the skidders are so bad that we have walked 2-3 miles in mud into the different cutting zones carring our saws and gas the whole way, worked all day and then carry everything back out and do it again and again. A typical machine cutter operator wouldn't have had the physical ability to just get to the machine much less get it to operate in the muddy conditions, and if they tried it would have made the ground very bad for the skidders.
The forwarder would possibly be nice, and I was told that one of the investors that hired us is getting a forwarder to get the pulp out the additional 2 miles of dirt roads to the rock roads for the truckers, but I don't know, cause it isn't my problem, LOL. I'm doing what I get paid for with what I have and so far we are putting up numbers that few have seen matched, and certainly not for the low tech way we are doing it, LOL. That said, again, I couldn't do it without the swing boom, there is no way. I can keep one or two skidders going full tilt all day with full grapples, and that translates into a lot of wood coming out in. I been working on sorting the sizes better in the woods and now we are getting landings that are half pulp piles and other half is saw logs with much less pulp in it. Because I have built the bunches in the woods with the appropriate sized trees in them already and it doesn't take me anytime to do this with the big swinger, and I don't really care how the trees are laying, cause I can put backward trees with backward trees and correct trees with correct trees, the cutters do their level best with directional cutting and for the most part it works great, but it is a complete waist of time to try to drop every darn tree in the same direction, when as the swinger operator, I simply don't care, cause it doesn't slow me down in the least and we aren't using wedges or anything just swinging what we can and the rest falls how it has to. I can make order out of the chaos of pixy sticks, LOL.
Bert with his modded 441 is dropping big sawlog trees in 28-34 seconds per tree at the stump, that is start to finish, the other night he was doing this for 1.5 after dark. He is fast and crazy, the guys were timing him with a stopwatch on a phone, he is amazing with a fast saw, and those were either oak or hickory and no less than 20" on the stump most were in the 26-28" range. Thats not topped, just cut through at the stump in under 34 seconds and walk to the next tree and again and again. He gets pinched once a day tops, has gone three full days with no pinching 2 weeks ago and is standing at his first tree of the morning waiting on first light, like a coon dog waits by a treed coon looking up. No machine cutter can do that, and he can lay them with pretty good control so as to not kill 3 guys topping for him in some instances, LOL. When me and him cut together we are dropping trees pretty close to each other and we just make sure we get a look from the other guy for approval and let'er go.
I will try to get some photos of the finished land, as it is just paths of leaves and stumps and then some brush piles of tops. It looks like vacuum went in there and clean everything up and piled the tops in neat piles for burning later. After the cutters have seen the process a few times they are getting better about dropping more trees with the tops together and the butts out, as best as they can so that its just a star shape or whatever pattern with butts out and tops in, then as I go by I might push a few tops into place and it all looks very clean for a clearing job. I really think the end customer's dozer operators will really like our work, and all of the wood that can be sold is coming out, right down to little sticks, cause I drop bunches of pulp size trees onto the few little trees that really aren't worth going out of our way to get, but since I position the bunch/hitch right on top of the little trees the next grapple skidder just picks them up for free and out they go to be turned into pulp, and since most are under 24' already we don't even have to buck them at the landing, they are just free weight and that makes for a very clean site, certainly more than what the contract stated we had to do.
I have the material and lights for the light bars and have the tubes of metal that I'm going to use but didn't get a chance to build them yet, some things came up and we were getting so much done during working light times that I could stop to drive 2.5 hours back home or up to the machine shop to make them so they aren't done yet, but soon, as I do have all of the materials and measurements. One problem is the amount of wattage that I'm putting up there, 1300 watts, I have to wire that in and the alternators aren't going to like that, LOL. I have some solutions to the problem, but I want a lot of light so I am still working on that small obstacle, and maybe its nothing, but I'm still working it over in my brain for now. You will like the design I have come up with super easy to make and the skidder could be lifted by the light bars when I'm done with them and for cheap too.
Later,
Sam