What I discovered was the tank vent was bad and allowing pressure to build in the tank as the saw sat...This goes against everything I thought also...I would have thought the if the metering height was set properly it would have held the fuel back, but obviously not...
Tank vent will not cause one to flood unless the needle will not hold
the pressurized fuel back. Needle should hold all the pressure that can build
up in tank. The vent is made to let air in tank not out as it's a one way valve.
Stihl has changed tank vent many, many times over the years.
With a good tank vent you should be able to shake the saw to build pressure
in gas tank. Then when you remove gas cap it should hiss letting the
pressure out. This also help push fuel to carb for easier cold starts.
Ah hah! Thanks for that. Day's off to a good start, learned something new.