Stihl 048 Rebuild

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It's hard to see, but it stands pretty tall too! Well over an 1/8". I'll need a towel when it pops, LOL.

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Your going to need more that a towell when that pops. It's going to be messy.
 
I've had me some nice blisters being a welder... That one looks like a good one!

So did I read right that you can put this paint in the oven?
 
I made lots of progress tonight. Most of the saw is together. Of course I've got a list of small parts I need. That always happens when you start with a box of parts and bag of bolts. The Biggest thing is one of the front AV mounts is totally shot and didn't come in yet. I also need a gas cap. The muffler still needs work too, but is fixable. It's a shame I can't get new plastic for this thing. She's a beaut now and deserves it! I haven't worked on this plastic at all yet, so it won't look this bad. The loop handle needs painting, and the brake handle needs more cleaning. So far I'm very impressed with the paint. Here I just painted this thing with enamel less than 24 hours ago and it's already assembled. No problems handling it at all.

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I made lots of progress tonight. Most of the saw is together. Of course I've got a list of small parts I need. That always happens when you start with a box of parts and bag of bolts. The Biggest thing is one of the front AV mounts is totally shot and didn't come in yet. I also need a gas cap. The muffler still needs work too, but is fixable. It's a shame I can't get new plastic for this thing. She's a beaut now and deserves it! I haven't worked on this plastic at all yet, so it won't look this bad. The loop handle needs painting, and the brake handle needs more cleaning. So far I'm very impressed with the paint. Here I just painted this thing with enamel less than 24 hours ago and it's already assembled. No problems handling it at all.

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LOOKS GREAT!!!!! However if I set a saw (no matter if new, rebuilt, restored or grungy) on my wife's dining room table I'd be shot on the spot.
 
I made lots of progress tonight. Most of the saw is together. Of course I've got a list of small parts I need. That always happens when you start with a box of parts and bag of bolts. The Biggest thing is one of the front AV mounts is totally shot and didn't come in yet. I also need a gas cap. The muffler still needs work too, but is fixable. It's a shame I can't get new plastic for this thing. She's a beaut now and deserves it! I haven't worked on this plastic at all yet, so it won't look this bad. The loop handle needs painting, and the brake handle needs more cleaning. So far I'm very impressed with the paint. Here I just painted this thing with enamel less than 24 hours ago and it's already assembled. No problems handling it at all.

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529405596_8EMoc-M.jpg


529405831_MFuPt-M.jpg


529405861_U4ivi-M.jpg


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Looks really good Brad, as always very nice work.

Question for ya. How do you get the crankcase so clean before paint?? Without seperating the case halves. I got a 038 that could use some paint, it looks like hell, but runs like a champ!!
 
Question for ya. How do you get the crankcase so clean before paint?? Without seperating the case halves.

The CC was stripped and the seals out. I washed it in my parts washer and then further cleaned with carb cleaner. DO NOT let the carb cleaner soak at all. It will release the original finish. I sanded the most exposed areas. I don't go crazy on surface prep of the case. Very little of it even shows.
 
I made lots of progress tonight. Most of the saw is together. Of course I've got a list of small parts I need. That always happens when you start with a box of parts and bag of bolts. The Biggest thing is one of the front AV mounts is totally shot and didn't come in yet. I also need a gas cap. The muffler still needs work too, but is fixable. It's a shame I can't get new plastic for this thing. She's a beaut now and deserves it! I haven't worked on this plastic at all yet, so it won't look this bad. The loop handle needs painting, and the brake handle needs more cleaning. So far I'm very impressed with the paint. Here I just painted this thing with enamel less than 24 hours ago and it's already assembled. No problems handling it at all.

529405609_nt8Ew-M.jpg


529405596_8EMoc-M.jpg


529405831_MFuPt-M.jpg


529405861_U4ivi-M.jpg


529405688_VpqjJ-M.jpg

ever consider taking it down to the polish shop instead?
 
I need some help with a couple things here guys.

I've got a part that I can't figure out where it goes from the IPL. It's item 1 in Illustration J, the chain brake page.

I'm also trying to figure out how the front AV goes together. Like I said, one of my mounts is shot. Check out Illustration C in the IPL. Does collar bolt 30 go all the way through both AV mounts and screw into the case on the other side? And then what is locking screw 29?
 
Looks great Brad!!!!

Sorry for the psuedo hijack, but I have a buddy who does tractor resto's and he has been bugging me to paint the bar on my 460....I will post what he uses and how...I think I might strip it down and do the Sugi, polished bar with clear...
 
I need some help with a couple things here guys.

I've got a part that I can't figure out where it goes from the IPL. It's item 1 in Illustration J, the chain brake page.

I'm also trying to figure out how the front AV goes together. Like I said, one of my mounts is shot. Check out Illustration C in the IPL. Does collar bolt 30 go all the way through both AV mounts and screw into the case on the other side? And then what is locking screw 29?

I figured out where item 1 goes in Illustartion J. I noticed the wear marks from the brake spring. It goes under the clutch cover, just below the long spring.

On the front AV, I found that I do have collar bolt 30 and know where it goes. I was browsing through eBay 042/048 parts and found an actual picture of one. What secures the AV bushing on the other side? Is that what locking screw 29 is? Does it simply go through to the other side and simply fasten it to the crankcase?
 
I really wish I had gotten a good shot of this shroud before sanding it down last night. Of course all the grime washed off, but what you can't see is that someone's name was scraped in it. You can see the big X scraped very deeply into it. I used my 1/4 orbital sander and was able to remove it all. There was also a lot of staining that I was able to remove.

This morning I started spray on coats of Rustoleum Crystal Clear enamel. This is 10-11 coats later. It took that much to cover the fibers of the nylon plastic. Unless the fibers poke back through as it dries tonight, I'm done. I'll then rivet the old model plate back on since they're NLA. I wish it were still daylight so that I could get the same lighting that was on the sanded parts this morning.

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A great big thank you goes out to lcso10 for sending me a NOS air filter cover and AV mount that were both NLA! The purest will realize that this filter cover was probably only found on the 042. The only other difference is the handle moulding on the top of the rear handle. It's about 1/2" shorter than on the 048. I've not yet been able to find one. The one that is on it is for a 048 and I ground it down to fit. The PN I need is 1118 791 0601.
 

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