Ok... now that I've had my nightly rest (and slept off the belly full of beer) let's get back to some rational discussion.
First of all the criticized flue set-up, with multiple appliances entering the brick chimney (which is the way it was done for well over a hundred years and works fine if done correctly). That was actually one of the easiest things to eliminate as the "cause". The two other appliances are the LP furnace and water heater... because the furnace isn't used (it's turned off and kept for back-up) I simply disconnected the 4-inch exhaust pipe and capped it. The 3-inch exhaust from the water heater took a little more thought... on two separate weekends I waited until morning baths were done and the heater had recovered, then shut down the pilot light and capped its chimney entrance. The tank held enough hot water for washing hands and a few dishes… and gave me about 30-36 hours of test session (mid-morning Saturday to mid-afternoon Sunday, on two separate weekends) before I had to fire it back up. During both test there was no noticeable difference, better or worse… it changed nothing at all.
stihly dan,
The multiple appliances entering the chimney makes it difficult to use a barometric damper… it can still be done as long as the appliance uses a relatively stable draft (such as an oil furnace) but won’t work properly on a wood fired appliance with varying draft during the firing cycle. The way my chimney is set up, my only option for draft control is a flue damper… and I wouldn’t have a wood-fired appliance without one (better to have it and not need it, than to need it and not have it).
Is the firebox too small for the application?? Maybe… maybe not… but that doesn’t explain why it won’t heat after the secondary burn shuts down and the fire collapses into a bed of coals, especially during frigid weather. The heat sensor that starts the blower is mounted in a vented metal box, which is mounted on the flue pipe about a foot above the firebox. There is plenty of heat in the flue, which keeps the blower running… if I touched the flue it would raise blisters, yet I can lay my hand on the bare metal parts on the front of the stove. Now it’s been suggested that the blower is cooling the firebox too much, and that was also simple to test… I just shut the blower off with a bed of coals in the firebox. Although the metal did get somewhat warmer, I could still lay my hand on it (and as a side note, yesterday during the warmer weather and light winds the metal was uncomfortably hot 14 hours after loading, with just a few coals in the box). I was actually impressed with the thing during the early part of the heating season, before it got really cold… it burned well and heated well. The metal plenum around it would be so hot you didn’t want to stand close for very long. But once the mercury dipped into single digits… well, you can sit on the plenum (after the secondary shuts down, which during extreme cold may only take an hour or less) and never break sweat. Being too small does not explain why the firebox is cold and the flue is hot… but what does explain it is that all the heat is exiting out the flue.
It’s also been mentioned that there might be something wrong with my box… like it’s broken, or was built incorrectly. Well… I got this from my brother’s father-in-law, who used it for a few years in his home before his wife put her foot down (she didn’t like the mess). He had it sitting on a raised hearth in the middle of his Family Room… which has a large opening at one end to the living room/dining room area, and another large opening at the other end into the kitchen. The kitchen and living room/dining room are separated by a half-counter (basically it’s just one big room). This stove would heat them right out of the house if he wasn’t careful how he loaded it, and it would heat all night long. When he gave it to me he told me just how wonderful it was, how well it worked, and how little wood it used. I’ve talked with him a length about my issues… he’s simply dumbfounded. But!! (and this is where I started researching the chimney height thing) His Family room has a flat roof, and with the stove sitting on a raised hearth he only had a total of 8-10 feet of chimney pipe on his installation… straight up and through the roof! The only real difference (that would affect how the thing burns, and hasn’t been eliminated as the cause) between the two installations is about 30 feet of chimney!
Now if you go back and read some of the threads and posts from December/January you’ll find a couple places where I express a belief that I was loosing too much heat out the chimney… which caused me to start using the flue damper. You will also find where I suspected that the secondary air was cooling the firebox and stealing heat after the secondary burn shut down. You will also find where I thought one of my modifications would be to disconnect the secondary air control from the primary air control so it could be adjusted independently (I ended up modifying the linkage so it doesn’t open as much, which helped a little… but it wasn’t a “fix”).
All the things I did, those mentioned here plus several others mentioned in other threads, improved performance… until the temperatures got a little colder. By the time temperatures fell below zero I was out of ideas. All the reasons some of y’all believe is the problem can only explain it partially, not completely… they don’t make sense when all the evidence and observations are applied (you’re not here on site, so don’t start again). There was just something strange going on and I couldn’t put my finger on it… until I came across that article, and it was like a light came on in my head. So far, the “Florida Bungalow Syndrome” is the only thing that explains all the symptoms, and explains why near all the things I’ve tried have made improvements… but only on a temporary basis, until temperatures dropped another notch.
See… I’ve heard everything that y’all have said. I’ve tested and eliminated those ideas as well as I could. I’ve considered that it could be a combination of problems… etc., etc., etc. But as I’ve worked with them and experimented, they just don’t make sense when all the evidence and observations are considered (this ain’t my first ride on the pony). Some of those observations are subtle… hard to explain… you’d have to have been there type things. Really, the only piece that fits in the last hole of this puzzle is the “Florida Bungalow Syndrome”.
If any of y’all can come up with something that fits as well or better I’m willing to listen… but it needs to fit as well or better.