I am not sure exactly what the problem is, I put a new chain and 14" bar with a 3/8" pitch .050 gauge (had same setup before but with a longer 16" bar and worked fine but previous bar is just to much for the little sucker) The sprocket is an oregon spur with new bearings. When I start to adjust the chain I bring it up so it just starts to touch the bottom of the bar then pull down on bottom of chain to make sure it comes back to bar (holding bar pulled up at all times), everything feels good at that point then when lock the bar into place and pull the chain to feel the drag it will either loosen up at the bottom or tighten up to to much drag on the bar. If i adjust it so that there isnt to much drag on the bar when I pull the chain around by hand to check the drag there are times that the chain will be sagging and the bottom away from the bar a heavy 1/16" . I have checked the groove and cannot find any debris that the chain would be picking up to cause it to tighten and loosen as it goes around the sprocket or sprocket tip the links on the chain all look to be the same where it goes around the sprocket and groove. At first i thought a misalligned spocket but then I never had this problem before with the other bar. Then I checked the bar tip and it SEEMS to be the same when spinning it by hand and wacthing for it to be out of round. When I bring the chain to a happy medium then run the saw (with plenty of oil on it and not cutting for say 15 seconds) you can cook breakfast on the bar and chain it is so darn hot. Just has me puzzled, was wondering if anyone else has run into this same delima? should I dump the new bar and chain and replace? Sorry for going on so long but wanted to give as much info as I could.