Update.
I tried black grease, and it looked like filter fit was OK. Then, realized I could look at fit with only the front 1/2 of filter mounted...that looked good, too.
Then, I hot glued the flapper closed and totally sealed. Saw would not run. That is good as it eliminates filter fit and any odd suck-air-thru-some-carb-part.
Then, removed that glue . Next, I glued the filter lever in the choke position. The saw would not run.
So, that means Pioneerguy is right with his suggestion of looking onto the master control/filter lever deal. I will report back.