I've been lurking and reading these threads a lot but now that my build is complete I thought I should document my challenges. Afleetcommand and Matt's bolt-for-bolt videos were very helpful as were these threads. This is my first time working on chainsaw guts.
I ordered my kit in September but only got it running this week (after multiple teardowns and redos, and much frustration). The big breakthrough was figuring out how I have to use the decomp valve. I can't just click it on then pull the cord, since when it fires it almost pulls my arm out of the socket (and doesn't start). But if I hold the button down while pulling, then release it at the end of the pull stroke, there is enough angular velocity for the saw to start when it fires. Maybe that's common knowledge and I should have asked earlier. I'm still on the first tank but it seems to be working great.
I am aware of the bad rep of the Huztl decomp so I'm using an all-metal Forester branded one.
The only part missing was the clutch cover but they sent one no prob (just via china post).
I'm using a 54mm top end from a random china ebay seller since I stripped the decomp valve threads in the Huztl one. The new one is at 0.025" squish with no gasket, just motoseal. Also a random china ebay carb since I was trying to rule that out (the new one says "Walbro"...).
I used a press for the crank install and took the seals out first, and used new china seals both times. I had to redo the crank install since I messed up the gasket the first time and I later decided that a motoseal-only crankcase didn't leave enough internal clearance (< 5 thou or touching on both sides). As a last step I used a mallet on the shaft along with appropriate inside shims to make sure there was no preload on the bearings and get it fully centered. For press tools I just needed a piece of 3/4" iron pipe and a couple identical-length pieces of 5/8" steel rod. I used harbor freight blue loctite on the outer walls of the seals.
My china seals pass vac and pressure tests fine (for now). If you order a MityVac don't get it through eBay. I had an issue with the gauge not showing vac and the manufacturer was no help. Finally fixed it myself by slamming it hard against a table which somehow reset the needle.
My fuel line was leaking so I replaced it with tygon. I also used a utility knife to remove mold ridges on the elbow on top of the tank. The gas cap leaked so I got an OEM, but it doesn't seem any nicer. I still have to use a screwdriver to get it tight enough.
I was so excited to get the saw running that I throttled it a little with the chain brake on and melted the clutch eclip. The Stihl tech at the dealer suggested I get a new washer too and I think it was worth $3 for the washer. The chinese one is thin and stamped but the OEM one is thick and machined. Probably not a common failure point I guess.
I picked up a Huztl 070 preassembled on cyber monday since I wasn't sure if the 660 would ever run and I already had the Huztl 36" mill. I've only cut ten 20" slabs but it's working fine. I may try the 660 out with the mill but the 070 is pretty nice to use. I got a 42" bar to go with the 070. I guess the 660 might cut faster but get hotter. Even just considering the pitch/sound freq of the 070 vs the 660 I might want to stick with the 070 for milling.
I kinda want a 361 kit next...
You brought out something I thought about posting on. I went with the the1chainsawguy. I watched those others guys videos, I tried them they were not my taste. I was looking more for a professional approach and well thought out presentation and his videos provided that. The old guy spends way to much time imparting wisdom I don't need. In fact there are no videos on the 070 that come even close to the1chainsawguy. Tips and tricks not available. The old guy, I saw him take an idea and use it and I can't forgive him for that. His videos are not clear. the1chainsawguy took the time to do it right. If you read he was the guy that found and provided the actual manual and the guy even has a website to give you information. He takes the kits very seriously. Seems like you had a rough go. The help you got was not much help was it? lol I did not even know HF had loctite.
I finally built a 660 and a 070 and I followed kit guys advice and had zero problems because he told you about the problems and how to handle them. It might be true that people are more comformatble listening to people who they think are more like them rather than how good a job they do, I notice he never appears on camera so I am not sure about that. I really like that he has a website, no ads, just info to help total strangers.
to you kit gut don't let this go to your head keep trying to improve, you should show more than your bald head