As far as the cylinders, why don't some of these aftermarket companies ask a porter for some ideas.
In particular, the ridiculous 'chamfers/bevels' they put on the ports. Why in God's name do they let some monkey with a grinding tool completely screw up their cylinders?
The cylinders are machined before plating, there isn't much clean up required of any casting slag. All they need to do is have someone who actually gives a sh!t put in the chamfer prior to plating. There is no need to put a grinding tool inside that cylinder. They could have someone pull a round file back through the intake and exhaust ports to clean up any machining and put a small chamfer on the ports. The transfers could be done by just having a scraping tool run over the edges of the port to clean them up.
If these guys were serious, they would pull, say, 10 jugs off the assembly line, clean them up like I suggest, and then plate them. They could then take one jug with the standard 'monkey' bevel and one jug with the above bevels, take an example of both jugs to a shop or builder and ask him which jug would he use.