I am trying to keep a few saws available for sale in the new building, had a drop in customer a week ago Saturday (12 Sep) looking for a small saw so I sold him an Eager Beaver 2014. This is one of the 32/35/38 cc models engineered by McCulloch in Tucson and assembled in Hermosillo, MX. These are generally reliable little saws and easy to work on, the weak spot is the oil tank where strong arm users overtighten the cap to minimize leakage and strip the threads on the neck of the tank. Replacing the gasket is the correct solution.
Anyway, it came back last Friday with the report it would run for a few minutes then die. Check the fuel (empty) fill it up, run it a few minutes, it died and would not restart. I sent them off with another saw so he could carry on with his task and decided to investigate. Pressure check was good, vacuum would not hold so I tore it all the way down to replace the seals, decided the piston looked iffy and since I had one in the attic replaced the piston. Back together and again pressure test good, vacuum failed...now what? I stripped it down to the block and removed the insulator (carburetor mount) and check it again, still would not hold vacuum...kept pumping and suddenly it was holding. Try it again and similar results, wouldn't hold vacuum but if I kept pumping it would hold. Tried it one more time and noticed the crankshaft rotating a bit as I pumped the vacuum, when stopped moving the vacuum held steady, I guess the rings must have been sealing pretty well.
Put it back together and out for a test cut, ran great for a few minutes then it would die at idle and was very hard to restart as in badly flooded. Get it going and it would run very well, make a long cut with no problems, the at idle it would load up and die. Again very hard to restart as in badly flooded. It was getting dark so I quit.
I spent most of Saturday working in the new shop but decided to have a look at the carburetor late in the afternoon. The gaskets & diaphragms looked good, adjustments looked good, put it back together and back to the brush dump for testing and the same results, runs great for several minutes then loads up and idle and dies.
Today I decided I'd pressure test the carburetor and sure enough, there was just a slight leakdown. I had already removed the carburetor from a parts saw in the attic so I installed new gaskets, diaphragms, and the metering needle and spring. Still leaks, check the metering diaphragm and it had the wrong pip so find another metering diaphragm with the correct pip and it still leaks a bit...add a little fuel and check again, sealed up tight.
Assemble the saw, back to the brush dump, run a tank of fuel through it and it runs, cuts, idles, and generally works as well as a 32 cc saw can.
I guess in the future I should try to figure out what the problem is before starting to throw a lot of parts and effort into the task. Did I learn my lesson? We'll see.
Mark