Modified saw

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I have added another port to my MS361 muffler and it made a huge difference in the saw's performance. I have also opened up the muffler on my MS260 but my 441 is stock. I have read on the chainsaw formum that since the 441 is a new type of engine the muffler doesn't have as much restriction in it and you will not gain as much performance as the others. I will wait to do it until I hear more reports from guys who have done it.
 
Saxman:

Before you do anything to the 441 scroll down to the chainsaw section and do a search. The 441 has different port arrangements and a few of the ports inject air without fuel to swirl the mix around - and opening up the muffler could seriously affect the way the saw runs.
 
A bit of reading and a little care and a muffler mod is an easy way to gain 10 to 20% in most cases. As long as you are clean about the work and set the carb up right when you are done it's a pretty easy job on most saws.

Likely another 10% can be had with a light cleanup of the porting, do your homework and it's not hard.

I would not jump into a $1000 saw though without doing a lot of reading and learning and expect to risk nothing andhave a great porting job first try.

None the less a propper muffler mod and good work saw porting together can make many saws cut 50% to 100% or more faster than bone stock.

There is no free lunch though, even a muffler mod will stress certain components of a saw, cooler yes, but the extra RPMs tend to increas internal forces on bearings, pistons and rods, and no matter what if more HP is taken out of an engine stresses and wear in some areas must increase, that's physics 101.

If you get into porting the more you gain in speed and power the more you give up somewhere, with mild work most of the sacrafices are going to be fuel consumption and noise, maybe a little piston wear. Want to go faster yet and wear, reliability and usability will start to suffer more and more, at some point it's just not practicle for a work saw.
 
Great advice Mr. Timberwolf. I am sending an expensive saw to someone who has done this before. I think I'll practice on my old Hoemilte that's been sitting in the corner. All this muffler stuff and porting intrigues me.
 
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