Nik's Poulan Thread

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Please don't make this out to be more then it is. Folks get weirded out over these recoils because there different. In reality the main difference is only that there behind the flywheel. They are a very well laid out system that works very well for a long time. The components are strong and the large pulley makes for easy starting.

The only reason you had trouble with the spring is that you didnt know how to do it. As for the rope, the section of the service manual I'm attaching to this tells to only use a replacement factory rope. That is the best way but not really that practical anymore since I dont think Poulan sells them now days.

The most important things to do now in that situation is to know what your doing and use the right pieces. First you need to use the right dia rope, the right cut and finsih on the cut rope, the right size finish nail and how long it needs to be after you cut it.

I'm going from memory that dont like play nice sometimes, but I believe it was a #4.5 rope that is needed and a #4 nail. The rope needs to be cut flat on the end and done with heat so it melts and seals the end of the rope when cut. You then drive the nail through the end of the rope maybe 1/8"-3/16" from the end. The sharp end of the nail is then cut so its maybe 1/8" longer then the dia of the rope. The rope is then threaded in the proper rotation through the loop in the pulley with the head of the nail up and the cut end pointed to the loop in the pulley. It needs to be laid almost flat so the head dont rub too bad on the wraps of the rope when wound.

Piece of cake, easy, peasy and all that.

Actually, I've fixed these before, but it had been a couple of years ago, and I fixed this one this morning. It wasn't that bad and I'm sure it's done right because I've pulled on it several times trying to get it to run and the starter is still working fine. I saw in here where someone fixed one before and just wondered what the factory used on the end of the rope to secure it. I used a nail, cut down, and fused the end with a little torch. I thought someone said they used a brad, not sure.
What I was making out more than it was, was when I had to rewind the spring, which is about the same on most saws but this one was broken an inch from the end so I knew it had to come out. I have nothing against these starters, they work as good as any unless something is broken like my spring was. I'm not a big fan of rewinding starter springs no matter what it's on.
 
Great looking bar Jim.:msp_thumbup: Those are my favorite Poulan bars.

Was noticing your work bench too! I think we must have got are old kitchen cabinets from the same era. :msp_tongue:

100_0117-1.jpg


:cheers:
Gregg,
 
Great looking bar Jim.:msp_thumbup: Those are my favorite Poulan bars.

Was noticing your work bench too! I think we must have got are old kitchen cabinets from the same era. :msp_tongue:

100_0117-1.jpg


:cheers:
Gregg,



Yeah Gregg,

But there's probably not a couple of dum basses sleeping in the back of a Dodge truck in his shop!!!:cheers:

MAN!
That was a great weekend!!!


Mike
 
Yeah Gregg,

But there's probably not a couple of dum basses sleeping in the back of a Dodge truck in his shop!!!:cheers:

MAN!
That was a great weekend!!!


Mike

LOL, Yes, I remember it well. Funny how things change. This year, the GTG attendees roll in with campers, AC/Heat, you name it. :biggrin:

:cheers:
Gregg,
 
Great looking bar Jim.:msp_thumbup: Those are my favorite Poulan bars.

Was noticing your work bench too! I think we must have got are old kitchen cabinets from the same era. :msp_tongue:

100_0117-1.jpg


:cheers:
Gregg,

I assume that these came out of my kitchen some time in the 70's when the kitchen was last remodeled. House was built in 51.
 
I assume that these came out of my kitchen some time in the 70's when the kitchen was last remodeled. House was built in 51.

Sounds about right. These were taken out in 1992 when we remodeled. They were homemade, built-ins from 1948. One of my grandfathers friends built them. My brother has some of the upper cabinets in his garage.

:cheers:
Gregg,
 
I never got that chance with my Jim Beam Poulan decantor. It was empty when I got it... :msp_mad:

Scotch is fine no problem but I'll choose Bourbon. Thing is I try to stay away from alot of it as when I get too much its like giving guns to the indians. :hmm3grin2orange:

When I drink, I buy chainsaws.....did it again tonight. "Hi, my name is Nick, and I'm a sawaholic."

Nick
 
Great looking bar Jim.:msp_thumbup: Those are my favorite Poulan bars.

Was noticing your work bench too! I think we must have got are old kitchen cabinets from the same era.


Gregg,
Looks like one of those wrenches is a little out of line.

My work bench is more comfortable with tools aligned as Jim has his.

I have a new camera but still learning how to post. I know pictures are everything.:msp_unsure:
 
Great looking bar Jim.:msp_thumbup: Those are my favorite Poulan bars.

Was noticing your work bench too! I think we must have got are old kitchen cabinets from the same era.


Gregg,
Looks like one of those wrenches is a little out of line.

My work bench is more comfortable with tools aligned as Jim has his.

I have a new camera but still learning how to post. I know pictures are everything.:msp_unsure:


Richard, That was one of those RARE moments when you could actually see there was a bench there.:msp_ohmy:
My shop is getting to be in pretty bad shape, and needs to be fixed up. New roof, windows, etc. and cleaned out!! LOL

This is my other bench. Usually don't have room to set a cup of coffee on it, or a bottle of Miller HL.
100_0118.jpg



This hangs over my bench. :biggrin: Kinda gives you an idea the era I'm from.
100_0123.jpg


:cheers:
Gregg,
 
Richard, That was one of those RARE moments when you could actually see there was a bench there.:msp_ohmy:
My shop is getting to be in pretty bad shape, and needs to be fixed up. New roof, windows, etc. and cleaned out!! LOL

This is my other bench. Usually don't have room to set a cup of coffee on it, or a bottle of Miller HL.
100_0118.jpg



This hangs over my bench. :biggrin: Kinda gives you an idea the era I'm from.
100_0123.jpg


:cheers:
Gregg,

Nothing wrong with having Bocephus over your head while working on saws
 
I picked up another NOS 28 inch Poulan Sprocket Nosefor the 4900 but will have to go get a chain for it. I think these bars look great on these big Poulan saws, and my guy has a large stack of them still in the cardboard sleeve. I may go down and see how much he wants for the stack.
...

Add my name to the list 'beggars' if you manange to get those bars. I just happen to know of a 5400 that would love to make friends with a NOS 28" Poulan Sprocket Nose bar :msp_thumbup:.
 
I have a 4000 that would love to have a nice bar on it too, if they are available. My "little" saw probably needs a 20"-24" bar though. I don't know how it would handle a 28".

Nick
 
I picked up another NOS 28 inch Poulan Sprocket Nose for the 4900 but will have to go get a chain for it. I think these bars look great on these big Poulan saws, and my guy has a large stack of them still in the cardboard sleeve. I may go down and see how much he wants for the stack.

--and another beggar for a bar. I need something a little larger than a 20 for my 245A using the D176 mount.
 
I picked up another NOS 28 inch Poulan Sprocket Nose for the 4900 but will have to go get a chain for it. I think these bars look great on these big Poulan saws, and my guy has a large stack of them still in the cardboard sleeve. I may go down and see how much he wants for the stack.

if he's got any 24's i'd be interested.
 

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