I thought if there was chips or flakes gone from above the exhaust port it was no good, trash it? That's the status of my echo cylinder and at over 150 for a cylinder and close to 60 for a piston set, it's staying in that condition.
I cleaned it once, with the acid and sandpaper, that's how I found the missing plating, started bubbling bad. I quick rinsed it off with water. Then went to just sanding. Put in a new ring after also sanding smooth (kinda sorta) the piston and it ran for like two cuts then quit again. Fast disassembly to take a look, back to smeared galled cylinder. It sits like that now.
I wonder now if just a totally new piston and reclean the cylinder might work. A piston I can swing now, the whole deal, nope, need that freezer, proly a used one.
But..it has some lost plating for sure. I'd hate to trash a 60 buck piston on that, or have chips of stuff get down into the crankcase.
Has there ever been ANY successful attempts to patch small areas of lost plating, with any super duper like space program certified type epoxy anything? I know you can have a cylinder honed out and replated, etc, that's only for antiques or like expensive cycles etc. not worth it on a relatively cheap common saw, cost more than a new one anyway.
I just can't help but think there must be some sort of advanced chemistry out there with a metallic embedded epoxy, for real small cylinder patches. I went looking awhile back, best I found was oil and gas resistant, 1,000 F temp resistant, some shock resistant stuff. 40 bucks for a real small amount. Has to be heat cured in an oven.
Oh, found this easily enough
Alusil - Wikipedia, the free encyclopedia
That explains how the 3400s and cousins can work. If it was all through the casting, the whole cylinder, you'd only need a slight honing or good bore job and oversize rings for a rebuild! Must be expensive and about like nikasil plating. thin, real dang thin.