Hi everyone,
I've just got done rebuilding an MS200T and I am having a bit of an issue. I have followed the stihl manual for the rebuild using all genuine parts. Starting with the crankcase it was re-assembled with hylomar non-setting gasket and a new oem paper gasket along with the head and has all been pressure/vac tested (pass). I don't have a compression tester but when starting if I hit a compression stroke it nearly dislocates my wrist so it can't be too far off. The carb was stripped, ultrasonically cleaned and then re-assembled before pressure/vac testing (pass) using all genuine rebuild parts including the "pop-off" valve. It's had a new fuel tank and lines (no kinks and pressure/vac tested to check the breather is working) And before anyone asks, yes, I've connected the pulse line (can you tell I've been googling the issue)
The only "mod" I made to the saw was to open the exhaust itself up a little (I don't have a mesh filter) and I polished the ports on the head but made no adjustments to the port timing. I also made the intake port round and got rid of the lump inside. I followed the guidance of as many posts and videos as I could so I doubt that's the issue but I may be wrong...
In the way of tuning I followed the stihl manual to begin with- set idle to 3700, tune to the sweet spot then reduce the idle to 2800 on the L screw before setting the H screw to 14000rpm and it was sluggish. I then did the chainsawr and steves small engine saloon method by tuning the sweet spot at 2800 and then adjusting the H. It was better but its still sluggish to accelerate. I also don't seem to be able to retain 4-stroking at 14,000 rpm either and it sounds lean so I end up tuning to 13400 as 14000 sounds very smooth
The main issue I am having is when starting, it starts fine, usually within 3 pulls and then idles but if I even touch the throttle then it bogs and if I snatch the throttle it bogs and dies. If I allow it to warm up and get to operating temperature it's back to how I tuned it. I am at a bit of a loss, I've even tried to open/close the L and H screw when it's cold to see if it makes it run better but there's no change so it can't be tuning related. My only thought is it maybe a dodgy plug? I've had an engine do the reverse of this where it would bog and die when hot and that turned out to be a faulty plug, I've got a new one on the way to try.
Another interesting issue is it seems to run best when the L screw is all the way out (to the point it has no adjustment anymore) and then the idle set to 2800?!
As you can tell I am at a complete loss with it, hopefully someone here can guide me!
The closest I have got so far can be seen here although again, after tuning it wouldn't run cold: