The HDA-49 carburetor showed up today. It's quite a bit different internally than the HDA-164.
Physically about the same size/shape, linkage, fuel and pulse line hook-ups are in the same location. The fuel inlet elbow is a LOT different in diameter. I removed the elbow from the 164 and had to drill a much larger hole in the 49 to accept it.
While the carb was apart to clean out the chips from the drilling operation, I double checked the gaskets, diaphram/needle height and blew out all the passages. This turned out to be a good move, as one of the factory drilling operations left a loose peice of metal in one of the ports.
In addition, the needle height was about .010" below flush with the casting.
The throttle bore and venturi area are quite a bit smaller, as mentioned. I also noticed that the idle feed hole is located right next to the off idle tranfer holes, and directly in line with them. All three holes are well lined up with the "notch" in the throttle plate. In contrast, the HDA-164 idle discharge hole is a LONG ways from the other holes, and offset slightly (we may be on to something here?).
The main fuel discharge hole is also flush with the inside of the casting, not a HUGE obstruction like the HDA-164 carb. (Another potential trouble spot)
Aside from having to drill the casting and replace the fuel inlet elbow, it bolted right on without a hitch, and we were up and running in a few minutes.
I made a few preliminary adjustments, then headed to the wood pile. I gave the saw plenty of warm up time, then started cross-cutting some huge chunks of Oak and Maple. I dialed in the "L" and "H" screws as I would any of my other saws, just a tad in the rich direction from the highest idle rpm until the engine just slowed/smoothed out every so slightly. I set the "H" for best power in the cut where it would still 4 stroke nicely at no load.
I cut for about 10 minutes, then let the saw idle for about 10 more minutes. Did some quick hits and it IMMEDIATELY returned to idle without all the acting lean/taking time to settle down nonsense.
I turned the saw over on each side, upside down, bar down, bar up, quickly to the right, quickly to the left, and it just continued to idle flawlessly.
It also does NOT exhibit a lean "tip-in" anymore, throttle response is fantastic, and it doesn't act lean at light/part throttle.
Ran out of daylight (well, actually headed to the woods for a few minutes of deer hunting), more testing to come. Right now, it's a completely different saw, idles down as low as you want it to. Does't try to stall out. No hunting at idle. Improved throttle response, and best part of all, it runs as good as, or even better at full throttle in the cut.......Cliff