Cleaning Up Scored Cylinder???

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Hi,
Thanks, I just tested again, and the Decomp is now sealed, but still losing pressure somewhere?

Decided on a real clutch tool so I did not destroy anything.

If the leak is not the seal, under the clutch, then I'll have to look harder?
Oh crap told you wrong, clutch remover can make with a piece of 1/4 inch aluminum and three1/4 inch bolts in a triangle pattern.got saws mixed up.
 
No, of course not. He's a 38-yr. licensed small engine mechanic, who also builds drag race engines. Perhaps my machinist skills are over-kill, when it comes to a $200 chainsaw.
What is overkill is your arrogance. Is it possible for you to change your username to Captain Arrogant?

Your response earlier to my post said: “You don't seem to be taking in the physics of your futile sanding exercise.” That seethes with arrogance. You are the only person in this thread that has indicated that sanding transfer from a cylinder is a “futile” effort. I agree it could be futile if the cylinder is beyond repair. But Tinman and Mastermind both show good videos of sanding transfer away. And both l say how hard it is to damage the plating.

You obviously have an opinion that is different from many others trying to repair our worthless “$200 saws”, but getting people to care about what you say when you insert your opinion like a troll, is going to be tough. I hope you don’t treat or talk to your customers that way. Though, really, arrogant people just don’t care anyway.
 
I believe it was Gas Monkey that put out a video a few years ago about cleaning up cyl and removing transfer. That is where I got the dowel rod/sandpaper trick from. I have tried the round flapper in a dremel as well. I have even used the acid on a rag in a dowel rod spinning it in a drill. I have also used a brake cyl hone. I have never used a ball hone on anything but an automobile engine. Mostly because I have never seen any small ones for sale and I havent looked on line to find them. If you just want to remove the transfer, the acid on a blue towel on a dowel rod works pretty good and dont cost much. It is messy and you have to be careful with eye and skin protection, and anything else that might happen to be laying on your bench. I dont like even having the acid in my shop, I have found that after using it, everything metal in my shop starts to rust, I have a gallon of it out in my wooden storage shed because my main shop is metal and I dont want it to rust down around me. However you choose to remove the transfer, it is important to replace the cross hatch pattern in the bore, I noticed in the video link the guy was using the ball hone to do that, watching drag racers put engines together, I noticed they like to use the ball hones in their engines also. The video guy said to use 320grit, the drag racers use 360grit. I use 360grit emory cloth on a dowel rod. I am not a pro saw builder, but it works for me.
I think you meant Mastermind, don't remember anyone named Gas Monkey on the site.
 
Hi,
Well, finally got the Saw to pass the pressure/vac test.

I'm now cleaning and putting it back together, had to completely remove the handle/bottom, from the crankcase to test everything and now seems good, crankseals were good.

Still need to look at the carb...

But making headway, going to do a small muffler tweak so it can flow more air...

A lot of people say this really wakes the Saw up!
 
That is a new cylinder. Not glazed. Rings will seat to a new unused cylinder.
I was talking about roughing up the nikasil more than is needed with a hone and/or coarse paper.

See my post #35 for a 036 cleaned up with acid and "finger honing", mostly using 320 grit as almost all the transfer came off with acid.
 
Use as 120 or 80 grit sand paper, you want to scratch the transfer off as fast as you can. The finer the grit the better chance of getting thru the chrome and you don't want that, 80 grit will take the aluminum off fast and you can see it working. Use a small piece and your finger. A nice fine file on the piston is better than sand paper which will imbed the grit. View attachment 986202View attachment 986203

With the aluminum transfered to the jug, and what was filed off, what did you end up with for P/C clearance?
 
What would general p/c clearances be?, I have not seen much on the internets about this.

I've checked NOS OEM P/C assys with mics and bore gauges. 70cc saws are 0.002-0.0025" at the skirt. New pistons typically have ~0.005-0.006" taper with the bottom of skirt largest and crown smallest

If there is too much/lots of clearance the piston will make audible slapping sounds. Run long enough the skirt will break.

You can do a crude check with feeler gauges. If you can fit a 0.005" gauge at the skirt look for a new piston.
 
I used a very fine file on the piston that was for a poulan 5400 big bore kit that was made by someone back in the early 80s. I only know of one other saw that has one. If I remember correctly it was. 060 over. Anyway I tried to only take the high material off, I could feel it when I slid the file across it and I could feel the hard spots and they were usually also the high places. A light buffing with a fine pad finished it i never checked for clearance but it felt like it was the same as stock. The piston didn't want to go in and I would see where it was tight and work on that area. I still have the saw and it runs great.
Get a fine file and a gassed piston and try to fix it and get a idea of what I am trying to explain. Go slow and you will understand.
 
I used a very fine file on the piston that was for a poulan 5400 big bore kit that was made by someone back in the early 80s. I only know of one other saw that has one. If I remember correctly it was. 060 over. Anyway I tried to only take the high material off, I could feel it when I slid the file across it and I could feel the hard spots and they were usually also the high places. A light buffing with a fine pad finished it i never checked for clearance but it felt like it was the same as stock. The piston didn't want to go in and I would see where it was tight and work on that area. I still have the saw and it runs great.
Get a fine file and a gassed piston and try to fix it and get a idea of what I am trying to explain. Go slow and you will understand.

How would clearance be "same as stock", if some of the piston was smeared onto the cylinder and some was filed off? I'd do what you suggest if a piston, any piston was NLA, and I really didn't want a proper fix. Plated cylinders on the other hand often can be salvaged.

Some people won't settle for using a badly seized piston, and adapt pistons from other engines with the same bore and close to same pin position and skirt. Some people have had manufacturers make a custom run of pistons for NLA saw pistons. Member here Leeha is one. I got a Weisco one for a 166 Dolmar from him for a friend. It was not a cheap fix but a proper and lasting one for a fine legendary saw.

Old timers with cars/truck/tractors would knurl the pistons and the raised knurls would take up the slop of a worn out, but not seized, piston that was not too far gone. At least knurling kept the pistons round. I've not heard of anyone doing this on 2-strokes.

I've rebuilt 2-strokes since the early 1970s. Lots of dirt bikes and saws. Wrenched at a Honda/Suzuki dealership a few summers. Seen good bad and ugly pistons........
 
As I said it felt like stock and the aluminum gets moved around and built up in different areas , I took the high places down.
You can't use a different piston when you are trying to save a very rare p and c.
I'm like you and have been messing with engines for years.
Now on this 3400 I made it a 98cc Ripper by putting a different crankshaft and a husky 395 p and c20191201_121406.jpg20191125_183225-1280x960.jpg
 

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