While doing the pressure and vac tests did you rotate the crankshaft?
Yes.While doing the pressure and vac tests did you rotate the crankshaft?
The check valve for high speed operation is not verified by pressure or vacuum testing. As high speed vacuum pulls through the carb it opens and closes. Yoi can stick a piece of new hose in the check valve port and blow a suck to verify operation.Yes.
I knew that the check valve isn't verified by pressure/vac testing, but since the symptoms were carb specific I thought maybe that was the cause. Regardless I tested the valve before I reassembled the carb and it passed.The check valve for high speed operation is not verified by pressure or vacuum testing. As high speed vacuum pulls through the carb it opens and closes. Yoi can stick a piece of new hose in the check valve port and blow a suck to verify operation.
Usually if the saw is dying when tilted foward or bar down its because of fuel puddling in the intake or reed cage, you could have a reed worn out or misaligned.
Its a PITA but if 2 or 3 symptoms are going on sometimes nailing them down is difficult.
I do notDo you have another known good carb that you can put on to see if it's actually the current carb that's causing your problem(s)?
I'd appreciate some help with this Super XL.
This saw is beyond frustrating. I had some cleanup work after a 70 foot piece of pine decided to split from the main trunk. Figured it would be a perfect time to finalize the tune and run this thing. Well, I had the same symptoms as last I described in the original post, but also developed some concerning things. Erratic idle, idling high coming down from WOT, shutting down when tilted down, racing when tilted sideways, and then at WOT it would come to about 9500-10k RPM, and suddenly race to 11K.
So I figured I must have a vacuum leak. So frustratingly (seriously taking the carb is huge PITA, curse those engineers), I took it apart AGAIN expecting a leak, and tested. Nada. Zilch. Passed with flying colors, and I even kept it pressurized/vacuumed over 30 minutes. Needle didn't budge at 10 or 5 psi pressure or 15 mmHg vacuum. I had it sealed between the reed valve and the carb, so it must be the carb, I think. But I changed the diaphragm in the pictures, and it passed a pressure test.
Could this be a bad check valve (it held vacuum when tested for what it's worth)? What other carb specific issues could cause these symptoms? Am I missing something?
I bought the kit on eBay, it was labeled as genuine by the seller, came in Zama packaging, and labeled made in China. I guess I learned my lesson. Can anyone suggest a source for truly genuine Zama RB-15 kits?That pump diaphragm looks like it's defective. There are lots or pirate China kits that are in copied OEM packaging.
Considering all the checks you've done you should pull the main nozzle check valve and see if it's working properly. If you stick a tube on the discharge end it should close on vacuum and flow on pressure.
Just use suck and blow with your mouth. Too much pressure or vacuum will damage the valve.
Assuming the carb is a C2-20-02 you don't use the "retainer, pump diaphragm" on that model.
Since Stihl owns Zama you might try a Stihl Dealer. I suspect they are expensive but at least you should get an OEM kit if they carry RB-15 kits..I bought the kit on eBay, it was labeled as genuine by the seller, came in Zama packaging, and labeled made in China. I guess I learned my lesson. Can anyone suggest a source for truly genuine Zama RB-15 kits?
The check valve was tested when I originally removed the carb to check it out. It tested fine with the suck/blow.
You are correct, it's the C2-20-02.
What's frustrating is that all the symptoms are pointing me to a vacuum leak, except the actual diagnostics are telling me otherwise. What are the odds there is a leak that a pressure/vac test doesn't pick up?
When I pressure and vac tested I turned the flywheel to confirm it held vac. It did.Since Stihl owns Zama you might try a Stihl Dealer. I suspect they are expensive but at least you should get an OEM kit if they carry RB-15 kits..
All I can suggest beyond what you have done, is to slowly turn the flywheel over a few times under vacuum and pressure and see if a leak turns up. and... Try another carb if you have one.
You want to try a Walbro? I think I probably have one or 2 of those. If it doesn't work out you can just ship it back.When I pressure and vac tested I turned the flywheel to confirm it held vac. It did.
I'll try a Stihl dealer.
That's gracious of you to offer. SDC-87 if I recall correctly. If it's not too much of a hardship for you, I'll take you up on the offer. I'll pm you.You want to try a Walbro? I think I probably have one or 2 of those. If it doesn't work out you can just ship it back.
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