Rather that continuing on my 1-86 project like I need to, I decided to clean up the SP80 parts before I put them away. In the process, I just kept finding more and more, plus I stumbled across a new piston with rings and bearings for the SP80 while I was putting away the other pistons. Since it all appeared to be there I thought "why not"?
I ended up taking the muffler and fuel cap off the SP81, used one of the new boots from the small boxes among the pistons, the NOS piston, new seals, everything else came with the saw. I did manage to find a pretty decent cylinder in the SP80 box, the other one in the box was pretty rough. A little acid to remove some aluminum transfer, a quick hone and a soak in the Berryman's and the cylinder looked pretty good.
I made a few hiccups along the way, tapped the intake mounts out to 12-24 (luckily I had some 12-24 screws just the tight length), went back and forth a half dozed times on the automatic oiler and ended up keeping the original metal pump since it had an extra little locating tit on the base and a hole in the oil tank. I did add the top mounted clip from another pump in the box to help insure a good seal, a few gaskets here and there, and voila...another SP80 added to the collection. The crankshaft is not the unique SP80 version but has the standard taper/thread/keyway on the PTO end so I had to use a clutch from a RH start saw to have the keyway, necessary with a RH nut on the PTO side.
I did have a few frustrations with the carburetor, took it apart and gave it a rudimentary cleaning, internal gaskets and diaphragms looked good, pressure test O.K.. I installed the carburetor, 10-12 pulls and not even a pop, recheck the spark - spark good, prime and pop, prime sputter, just wouldn't pull fuel. Removed the carburetor again, still holds pressure, try the metering diaphragm and the pressure never dropped...what's up with that. Take it apart and check the metering lever/level, seem right, but no matter what the pressure never drops. Finally remove the needle and compare it with some kits I have on hand, somone had installed the wrong needle and it was too long so it wouldn't open. Find a correct needle in one of the drawers, put it all back together and away we go. For now I installed an old 24" sprocket nose bar I had on hand and used the original clutch cover that has never been drilled for the spikes. I will probably install a short clutch cover with a brake eventually and perhaps a longer bar but for now I just need to find some time and some wood to cut.
Mark