Nik's Poulan Thread

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Is it just me or in the picture of the clutch side of the complete saw does it look like the colling fins on the cylinder are all wadded and bent up? Maybe it's my tired old eyes or this computer.
 
Is it just me or in the picture of the clutch side of the complete saw does it look like the colling fins on the cylinder are all wadded and bent up? Maybe it's my tired old eyes or this computer.

Yeah they do appear to be mashed together a bit, Randy. It's very difficult to get those things glued back on straight though. :laugh:
 
Yes Mark, but that 5200 on Ebay now is a rare 4 stroke model. LOL

Heh. The K100 I bought was at a pawn shop, on 'consignment' from a small engine repair place down the road. the pawn shop guy started the saw for me and I played with it while a small crowd gathered. I didn't notice the choke was full closed, and it flooded - black fuel/oil coming out of the exhaust. Two of the guys were diagnosing the problem, and came to the conclusion that either the rings were bad, or it had a bad head gasket. Pawn shop guy was telling me about the oil fill at this point since it obviously burned a lot of oil. They looked at me funny when I bought it for near the asking price.
 
Got a little issue with my 4900, seems the PO drilled the fuel line hole on the tank out to 5/16, so now the fuel line doesn't seal and fuel leaks out everywere when you tip the saw. Even if I use MMs method with a threaded fitting the hole is too big to tap now, and I really don't want to spend $50 for used fuel tank handle on ebay. Anyone have any suggestions???
Just one. I found myself in that situation and I put some shrink tubing over the fuel line where it goes through the tank, use a little silicone on it so it'll slide in the hole without damaging it. There are probably other methods like putting one fuel line inside another one, etc.
 
Jim, now that is a nice find in my biased opinion! :msp_w00t:

Judging from the one screw tin muffler, that should be a electronic ign saw. Did you check the fuel line and filter in the tank?

Both the H and L screws should be very close to one and 1/4 turn out on that saw. If one or the other is much off from that, it is a sign of fuel system troubles or a air leak. The carb is also governored so you can only do the final setting of the H screw in the wood. Thats why I'm telling you that the screw should be at one turn out to start and will probably end up right about there as well.

Did you try a new plug to start with?

Those are very simple setups on those saws but the fuel lines need to be checked.
Thank you Modifiedmark! I quit being lazy and replaced the fuel lines and also put in a new large fuel filter tore the carb apart and cleaned it out. I set the carb at 1 1/4 turns out on both high and low and that is the magic sweet spot. I am impressed with the torque of this saw, I really leaned on it with the 20" bar buried in a big seasoned elm stump and didn't even wimper, I can't wait to put a sharp chain on it as the one I had on there came out of my "to be sharpened" pile. Here are a few pics and a video.

[video=youtube;w_kSVEKf8lQ]http://www.youtube.com/watch?v=w_kSVEKf8lQ[/video]

poulanandfourstar003.jpg


poulanandfourstar002.jpg
 
Maybe, maybe not. If its a Poulan 3400 clone you won't as a rule get very high compression. 140 would be excellent and I've had some that ran great at 120. I assume because the saw has an HDB carb it might be a 3400. Big assumption , I know. Try to start and run saw. If it does run you're all set.

Yes has the HDB carb on it. I will have to wait til i get the right carb kit to actually start it. Previous owner said it would start but wouldnt stay running. The carb actually looks like its been gone thru but i said screw it may as well do it myself anyways. Im thinking once it gets warmed up compression is lost. I am gonna check the actual cylinder if its tight here in a bit.
 
Guys, I think I may have a solution for those trying to make an adapter for the 5200-5400 tank fittings. Steve, it may take your help also, on the PP455-655 there is a connector for the fuel line and it looks like it is 1/4 npt (part number 507431268).

Steve, if you will look on your 655 and where the fuel line comes out of the tank it is the connector I am talking about. Take a look at your and see if it would work. Still ava through Poulan at $5.03/ea.
 
Thank you Modifiedmark! I quit being lazy and replaced the fuel lines and also put in a new large fuel filter tore the carb apart and cleaned it out. I set the carb at 1 1/4 turns out on both high and low and that is the magic sweet spot. I am impressed with the torque of this saw, I really leaned on it with the 20" bar buried in a big seasoned elm stump and didn't even wimper, I can't wait to put a sharp chain on it as the one I had on there came out of my "to be sharpened" pile. Here are a few pics and a video.

Jim, put that chain back in the "to be sharpned pile" NOW! The saw sounds good though, no doubt.

They may not be fast by todays standards but 74cc and about 12 1/2 pounds was awsome in the early 70's.

They will pull a 24-28" bar and still put alot of wood in the truck in a day.

There still my favorite.
 
Guys, I think I may have a solution for those trying to make an adapter for the 5200-5400 tank fittings. Steve, it may take your help also, on the PP455-655 there is a connector for the fuel line and it looks like it is 1/4 npt (part number 507431268).

Steve, if you will look on your 655 and where the fuel line comes out of the tank it is the connector I am talking about. Take a look at your and see if it would work. Still ava through Poulan at $5.03/ea.

Randy, I'll look on the 655 when I get home tomorrow or friday.

The ones Bob Wright made for me work great as well. They were copied off of the Poulan 361 fitting.
 
Jim, put that chain back in the "to be sharpned pile" NOW! The saw sounds good though, no doubt.

They may not be fast by todays standards but 74cc and about 12 1/2 pounds was awsome in the early 70's.

They will pull a 24-28" bar and still put alot of wood in the truck in a day.

There still my favorite.

The chain went right on the grinder, I will get to it later tonight or tomorrow and will take it camping with me this weekend to run against my friends 038 super and a older 372 or 272 husky.
 
First Post

Hi guys, my name is Ronnie and I am a former Poulan employee of nearly 30 years. I started in production in 1982 and and worked my way up to research and development. I was there for a lot of the history that was being discussed in previous posts on this thread so if y'all have any questions maybe I can answer them if not then I am not scared to say I Don't know. I recently finished refurbing a Super 33 and putting a dual exhaust system on a PP 380 (my personal favorite because of the power to weight ratio). I will post pictures when I figure out how.

ron
 
Hi guys, my name is Ronnie and I am a former Poulan employee of nearly 30 years. I started in production in 1982 and and worked my way up to research and development. I was there for a lot of the history that was being discussed in previous posts on this thread so if y'all have any questions maybe I can answer them if not then I am not scared to say I Don't know. I recently finished refurbing a Super 33 and putting a dual exhaust system on a PP 380 (my personal favorite because of the power to weight ratio). I will post pictures when I figure out how.

ron

Hi Ron. welcome to the thread. look forward to your pics and posts and history of poulan saws .
 
Hi guys, my name is Ronnie and I am a former Poulan employee of nearly 30 years. I started in production in 1982 and and worked my way up to research and development. I was there for a lot of the history that was being discussed in previous posts on this thread so if y'all have any questions maybe I can answer them if not then I am not scared to say I Don't know. I recently finished refurbing a Super 33 and putting a dual exhaust system on a PP 380 (my personal favorite because of the power to weight ratio). I will post pictures when I figure out how.

ron

Hello, I for one want to welcome you here!

I will have lots of questions as we go. Seems everytime I think I get a handle on what was going on with Poulan through the years I find something pops up to conterdict what I thought was what.

I myself am very interested in the history of the Elux buyout, the move to Nashville and the reason for the rebaged saws in the Poulan pro lineup. That ought to give you something to start put with!
 
Hi guys, my name is Ronnie and I am a former Poulan employee of nearly 30 years. I started in production in 1982 and and worked my way up to research and development. I was there for a lot of the history that was being discussed in previous posts on this thread so if y'all have any questions maybe I can answer them if not then I am not scared to say I Don't know. I recently finished refurbing a Super 33 and putting a dual exhaust system on a PP 380 (my personal favorite because of the power to weight ratio). I will post pictures when I figure out how.

ron

Welcome!! And, like Mark said. Questions will no doubt be flowing. :laugh: I have tried searching online every which way from Sunday, for info, history etc. on Poulan. Both company wise and even personal history of the Poulan family. And the results are slim to say the least. Its funny you mention the PP380 as your favorite. I too have been finding myself using a Super 380 a LOT!! the past year or so. Its a great saw! My favorites are the 4000 & 5200. So the 380 truly is a light weight saw compared to them. lol

:cheers:
Gregg,
 
homelitejim, You did a great job with that great running 245A.:clap: That truly must have been some HARD wood, or dull chain, or combo of both. I don't think I ever seen a saw smoke quite like that before, after ya shut it off.:) I have only run a 24" bar & chain on my 245A. The only complaint, the thing won't sit upright, wants to fall over on its nose. LOL

I guess I should get a second one sometime. I just hate to use it as a every day work saw for fear of the wear and abuse. A fella should have multiples of these old saws, one to sit back for special occasions, and one to use daily. The 245A is one of Poulans best ever saws, in my opinion. An all metal 74cc saw rivaling a modern saw like the 372xp in the weight department is amazing.

:cheers:
Gregg,
 

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