My son came over this evening with the plan being we would build him a 5000 from the parts I have here. Well we did'nt get far before we discovered the top end of the connecting rod we were about to put a 246 piston on has worn or strecthed ? ovalized kind of. I have another base here that maybe I could rob a rod from? Can you remove a connecting rod from a crank or do you need to use the entire crank?
This other doner base is in good condition and the reason I did not choose it to begin with was i have never seen one like it before. What I noticed immeadeatly was this other saw with the good rod has 4 lines comming up from the carb deck/ floor area? One is the vent, one is the gas line, the last two come up through the deck as small copper lines then have rubber lines connected to them? One comes up then goes back down into the carb deck /floor area and one has a blk rubber line about 5 " long. This one has at one time been connected to somthing as it still has that streched / flare look that gas line gets when it is connected to a nipple.I dont know if this is a weird 500 / 5000 or maybe P.P-325. there is no tag on it. If someone could answer these 2 questions that would be great.
i picked up a R12 today, can anyone tell me a little about them? thanks
My son came over this evening with the plan being we would build him a 5000 from the parts I have here. Well we did'nt get far before we discovered the top end of the connecting rod we were about to put a 246 piston on has worn or strecthed ? ovalized kind of. I have another base here that maybe I could rob a rod from? Can you remove a connecting rod from a crank or do you need to use the entire crank?
This other doner base is in good condition and the reason I did not choose it to begin with was i have never seen one like it before. What I noticed immeadeatly was this other saw with the good rod has 4 lines comming up from the carb deck/ floor area? One is the vent, one is the gas line, the last two come up through the deck as small copper lines then have rubber lines connected to them? One comes up then goes back down into the carb deck /floor area and one has a blk rubber line about 5 " long. This one has at one time been connected to somthing as it still has that streched / flare look that gas line gets when it is connected to a nipple.I dont know if this is a weird 500 / 5000 or maybe P.P-325. there is no tag on it. If someone could answer these 2 questions that would be great.
You can not remove the rod from the crank.
The other 2 copper/rubber lines are also vent lines.
Ok so I went out and looked at the partner I spoke of above and it is a 500. It has a much better looking crank and connecting rod so we will use it for the 5000 build we attempted yesterday.
Yesterday my son and I were going to do this build for him using a 5000 base I had. In looking closer I discovered the 5000 base had a badly worn connecting rod .
So today I started again with the 500 frame. I put in a husky 246 and 5000 jug, flywheel, clutch, carb... you know what all needed.Well I put on a recoil and tried cranking her over but there is a rather annoying clack,clack,clack when you pull the engine over.I used three-bond instead of a base gasket so I thought that the piston may be bumping the top of the cylinder but it is not( I always check that before I bolt the top on) but thought I should check it again.
I used a peice of small elec solider about 20 thou to check the squish.It never touched the piston . So thats not it,... the plug is out so I am wondering if I am just hearing the normal sounds inside?
My next step would be to repete these steps with one of my runners and see if the noise can be heard in one of them? What do you suppose is making this sound? Or like I said am I just able to hear it because the plug is out? I gotta think that this is not normal cycling sounds. any advice or suggestions welcome, Jeff
Jeff,
check to see the bottom of the piston is not bearing on the crank at BDC.
I agree with nardoo, If the skirt needs to be shortened, it will affect intake port timing (it will increase intake open time.) Bore and stroke might be the same but the new rod length might be shorter. You might be able to compensate with gasket thickness or no gasket.
Thanks , I will have to check to see if it is hitting I guess. But if I add gasket/gaskets to the base how would that height of cylinder change how far down the piston travels?
It is not hitting the top of the cylinder that I know. I checked the squish w/ some 20 tho solider and the piston never touched the solider.
As far as the bottom edge of the skirt hitting the crank / weights it can't be hitting to hard cause the saw will turn over very eaisly .So if it is hitting at the bottom it must be just barely hitting or elese it would be binding up right?
UPDATE
you know somthing if you put the piston on the wrist pin without the wrist pin bearing,... that will make your saw go CLACK,CLACK,CLACK. What a dumb az,.. oh well got her solved anyway thats all that matters. Jeff
Slow down, we have all done it. now onward.
I dont but I do have a question: Why some of the pictures so small now ? even when I open it up it only 2" square?
adjust your view.
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