On a rebuild or new seal install the oil pump piston worm is no big deal. I should have said on assembly of new or used one it’s critical that it turns. I’ve forced them in where they wouldn’t turn and it turned into a shetshow. I actually had to press the brass carrier out and replace it and oil piston worm. I think it happened with bad aftermarket parts. There’s two sizes of gears as well and they must match. The fact that you can spin the hub almost freely and it’s oiling fine is all good. Carbon buildup is from the older 2 stroke oils and leaded fuel. I wouldn’t worry about it, the saw will outlive both of us with the right mix.
Ok great. This is just a tuneup not really a rebuild. Gone and replaced a few minor parts on it here and there but 99% of the saw is great. Pulled and repainted the muffler because it had a little bit of rust so why not make her look great again.
If you can hold the saw by the recoil rope handle and it doesn’t drop or drops very slow then your compression is 140 or better. New rings and a piston polish will get a good bore back up to 160+ and she will start on first pull cold. They have a new nykasil lined cylinder I want to try.
Nice trick i'll have to try this tonight. Normally she coughs after 2 pulls on choke then starts next pull (if i don't forget all the switches!). I had a bit of oil lying in the cylinder/case after cleaning it all out and when i started it, man, the compression was epic. Started the pull at point of max compression as usual but as soon as it turned it ripped the starter rope straight out of my hand..... Had to get gloves to get enough grip!!
Now i want that compression all the time! I've been thinking about re-ringing but i really don't want to pull off the cylinder if i don't need to so i'll give it a bit of a run first.
I've only got a home made compression gauge and it reads 120psi-125psi on that (take that with a grain of salt as i don't have anything to calibrate against) which matches my newly rebuilt 038 magnum. So either the magnum is toast already or the compression is great.
We have great luck with them in the sleds as there is no piston transfere. We actually blew one up by running the injection tank out of oil. Waited an hour to cool down, got oil, mixed the gas and filled the oil tank. Started rocking the seized motor back and fourth. Got it turning over and started it!! It ran great! Low comp at 125 but still ran and we made it 100 miles home. That was a liquid motor though it will be interesting to see how it holds up to the heat of fan cooled. I’ve rambled enough for another 3 months lol, cheers!
Amazing. Love stories like this... I have one about a hydro-locked diesel that got stripped in the field at ran home on 3 cylinders hahaha. rod was bent like a boomerang.
I put a nikasil aftermarket top end in a 038 magnum recently, it hoons along just fantastic and pulls great. I guess time will tell if its much good but for $50 all said and done i'm not complaining!!!
Re: bearing crud: Yep cleaned it out with parts cleaner, i was happy enough with it. Saw was my old mans and its been sitting around since he passed away at 63 a few years ago. He had it since new so i know where it has been and how it has been used (taken care of very nicely). All the covers are in top notch. It has a lot of sentimental attachment for me as we cut many many cords together. So I want to get it running top notch & really don't want to split the case if i don't absolutely have to & i'd probably just make a mess of it
The old man only ever ran a 25" hard nose bar and it hogs really nice with that but i've got some bigger wood to cut so i got a 36" hard nose for it (.404 full comp). It was struggling to pull the 36" a bit through hardwood (just bogs down far too quickly) which is what caused the start of this investigation! Running the 076 is hard work but is an absolute joy & very nostalgic.
I just picked up a 024 that needs a new top end as something grenaded in it and is disgustingly messy so i might split the case on that as a practice run.
Sorry for the life story! Hahaha
Cheers