I already have that covered. My 380 and 440 are both setup with 3/8 already.
Lil red barn sells a rim drive setup plus NOS Oregon is always around.
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Yep, I used the one for LRB on my super 250 when I was going through the same debate. Guess it depends on what your plans are, which is usually the case, right? 404 would be tougher, as MS said, but that's also a lot more chain to pull around and sprocket nose 404 isn't all that common, so you're either using a hardnose or a roller, etc. etc. I usually don't get into anything too nasty, so it made more sense (to me) to switch to 3/8. Plus... I really wanted to see that 28" Tsumura bar on that monster.
You've got a 28" bar ready, and the homelite bars should mount up without issue too, so go for it! I had a 24" Homelite on while waiting for the Tsumura and it worked well enough with no mods. Easy enough to switch back later if you change your mind.
You might need to heat and soften a small section of the spring with a torch where it broke in order to fashion a new hook. I've found this to be the case when putting a new hook on a broken recoil spring. The "inside" part is hardened and will break when putting a sharp bend in it, the hooked ends are softer. Maybe a coil clutch spring you wouldn't have to do that?
I was thinking the same thing - spring steel doesn't like to bend (somewhat ironically) unless you heat it up. Could probably salvage that spring if you had a hankerin' to.