I been out of touch for a few days, took some vacation time last week and went fishing among other things.
In my spare moments I have been working on the carburetor issues on one of the SP81's I tried to get ready for the GTG earlier in the month. This one in particular has the fixed high jet and at first was rather rich unloaded, then when we started cutting with it it would lean out badly. First step was to turn the fuel line over, seems to have a "set" in the line inside the tank that held the pick up off the bottom of the tank. As this one was a little loose where it passed through the tank, I put a few wraps of teflon tape around the molded in grommet and solved the leak...
Now sometime this saw would start and run just fine, other times it was be so flooded you had to lay it on it's side and crank and crank until all the excess fuel cleared. Even then it would still run very lean at WOT. I went through this carburetor a dozen times at least adjusting the metering lever height, lapping the needle and seat, replacing the needle and metering diaphragms, and still it would not seat properly and hold pressure like it should. Finally I got serious and used some valve lapping compound and chucked a short piece of small diameter tygon in the cordless drill that just slipped over the needle and really lapped it. No more leaks around the metering needle, but the carburetor would still not hold pressure.
Finally, taking some advice from an old McCulloch workshop manual I submerged the entire carburetor in a jar of solvent and pressurized it to find a few large bubbles coming from the impulse port and lots of tiny bubbles around the fuel pump cover. I tried replacing the fuel pump diaphragm but it still seemed to leak (bubbles, did not hold pressure). I remembered reading in the Walbro literature about the importance of the "crush ribs" on the fuel pump cover, and decided to change out the plain steel cover for a die cast one with the ribs.
Long story short, problem solved. No more leaks, holds pressure, starts and runs very nicely, and seems to be very good on the top end with some 4 stroking out of the cut.
I had a chance to try the saw on Saturday cutting up a large maple tree the boys helped me get down and cut up and wow, what a saw. I also ran my new Dolmar 7900 and I am sure that for all day cutting that will be a nicer saw to run, but for downright cutting pleasure the SP81 is very high on my list right now.
Mark