Ok I switched carbs back and forth between 405s, there both good and I kitted both even though they were rebuilt pretty recent, Lever height is correct. Both saws have fiberglass reeds that are great and seal tight everytime, tested with gas. Everything checks out great, they just don't have the power or throttle response of the P42 Western. I can lean out the H screw to gain more but then its only turned out 1/2-3/4 turn.(3/4 out is my limit) The low screw is out 1 1/2 turns any more in causes a bog, out to rich. (both carbs same adjustments)
Think I go with a SDC, to try it out, this one Boost port type 405 should run circles around the worn cylinder P42, the others getting rebuilt with a 455 BP jug.
Duane