Axe restoration thread

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Not sure what brands ,wire wheeled the loose rust leaving the patina,wiped some 3&1 oil on them i did not grind the edge that was already there,cleaned up with a file and got a usable edge ,these are my first and second axe handle installs ever , watched billy ray do handle fitment and just did his method ,i used a wood chisel and not a draw knife though ,took about 30 min per axe to fit them,i want to shave the laquer coat off sometime and reburn and oil the handles ,i reused the round wedge that was in the double bit.double bit has no markings, the mall has something above the 8 sm sure they are cheaper axes but had to save them lolKIMG2691.JPG KIMG2693.JPG KIMG2694.JPG KIMG2695.JPG KIMG2696.JPG KIMG2698.JPG KIMG2700.JPG
 
I worked on my True Temper Kelly Perfect for a while yesterday with a file. There were a couple small rolled over spots where my wife chopped out a stump with it and hit a rock. Very small spot. Where the steel was rolled a little, the file took it right off. When I got past the ding, the file just skated over the steel. I like that grinder, I think the file would clean up the grind marks nicely, Joe.
The 2 i just did were like that also ,i think bench grinders harden the edge ,once i got through the outer layer with the file it worked real good ,and i was able to shape the edge with the file i dress chain saw bars with .
 
Not sure what brands ,wire wheeled the loose rust leaving the patina,wiped some 3&1 oil on them i did not grind the edge that was already there,cleaned up with a file and got a usable edge ,these are my first and second axe handle installs ever , watched billy ray do handle fitment and just did his method ,i used a wood chisel and not a draw knife though ,took about 30 min per axe to fit them,i want to shave the laquer coat off sometime and reburn and oil the handles ,i reused the round wedge that was in the double bit.double bit has no markings, the mall has something above the 8 sm sure they are cheaper axes but had to save them lolView attachment 623217 View attachment 623218 View attachment 623219 View attachment 623220 View attachment 623221 View attachment 623222 View attachment 623223
Nice job!
 
Does the majority of people on here buy handles for their restorations? I've made a couple from kiln dried hickory and was wondering if you can make handles from hickory branches or if the core wood would make them weak?
 
Can't speak for others, but I do, solely out of necessity. I want to make my own, it's just that none of the hickories on my property are a problem, so I just let them continue to grow. There's a good bit of Ash, though, so I might try to save a straight log and cut stock with a chainsaw. I would buy hickory lumber, but the thickest I can find is 4/4, and it ain't cheap. 4/4 is probably enough to make it work, but I would rather have a little bit extra as margin for error, so 5/4 is what I'm looking for...

As to the limbwood, it might work, but the grain circumference is going to be very small compared to the a wider log, and it will be virtually impossible to get a piece with straight grain orientation for a striking handle. I could be wrong, that's just my take on it.

100% sapwood is ideal, but I remember reading somewhere that the U.S. Forest Service states in their service manuals that up to 50% heartwood is acceptable if not satisfactory, so long as the grain orientation is <45°; closer to 90° is ideal.
 
I was just watching the morning car shows. There was an advertisement for "Evaporust". Do a search and check out their website. They actually have a picture of before and after on a hatchet, Joe

I've used it, works as advertised. It was what I used for my recent Hults Bruk, simply soaked the head overnight in large plastic bag clipped to the side of my utility sink with a spring clamp. I got the 32oz bottle, about $8-10 from Advance Auto Parts. You can reuse it too.

Before:
BOnOkrC.jpg


After:
TpgETEC.jpg
 
Not sure what brands ,wire wheeled the loose rust leaving the patina,wiped some 3&1 oil on them i did not grind the edge that was already there,cleaned up with a file and got a usable edge ,these are my first and second axe handle installs ever , watched billy ray do handle fitment and just did his method ,i used a wood chisel and not a draw knife though ,took about 30 min per axe to fit them,i want to shave the laquer coat off sometime and reburn and oil the handles ,i reused the round wedge that was in the double bit.double bit has no markings, the mall has something above the 8 sm sure they are cheaper axes but had to save them lolView attachment 623217 View attachment 623218 View attachment 623219 View attachment 623220 View attachment 623221 View attachment 623222 View attachment 623223

How the heck did I miss this post?

My last alert took me further down the thread. Good job, they look great! I like to use a 4-in-Hand rasp to fit my heads, takes a little longer, but it gets them on there tight enough to where you could probably swing it for a while without a wedge. (Though, I would never, ever do that)
 
Does that get it clean enough to start bluing without any other prep? I'm gonna brown the next unmarked double I pick up, or if I find one in the shed, Joe.

Birchwood Casey states that the steel needs to be "brightened" — at least it does for the Super Blue. I end up brightening it and smoothing out any surface scratches for an even finish, especially if I'm doing the rust blueing technique. I use a pneumatic die grinder with coarse pads, but if you do that, be very careful especially near the hardened steel because it will get hot. I keep a dunking bucket of water nearby in case it gets hot to the touch.

Here is what it looks like all brightened up:
eCkAhMX.jpg
 
That's awesome!
@Lowhog - nice hanging job - top wedge looks tight and seems as if you picked a haft with nice straight grain! Looks like a House Handle, good hafts... most of the time... Make sure you give that top wedge a generous and repeated coating of BLO. You don't have to let dry and wipe away, 30 minutes will go by and that end grain just soaks it right up. Keep adding to it until it won't take it up any more. It'll swell that wood so tight that the head won't budge at all.

One last thing, and this is just me being picky, but I'd probably trim that wood on top so it's 1/8"-3/16" proud. Sitting tall like that is fine until you start swinging it. If you make a glancing swipe or use it to split, that wood is going to shear off and eventually (potentially) split the end grain. Cutting it flush is the best protection against that, but I feel that keeping about and 1/8-3/16 above and swelling the wood with drying oil just locks that head on there and it'll be on for a very long time.

Overall, it looks great.I have a very similar Craftsman single bit 3.75 lb to hang, probably will be my next project.
I will take your advise and cut it down, the clear on the handle will be removed also. I'm going to give coffee grinds a shot at staining and a coat of blo.
 
I've used it, works as advertised. It was what I used for my recent Hults Bruk, simply soaked the head overnight in large plastic bag clipped to the side of my utility sink with a spring clamp. I got the 32oz bottle, about $8-10 from Advance Auto Parts. You can reuse it too.

Before:
BOnOkrC.jpg


After:
TpgETEC.jpg
That's a real interesting axe head.
 
Can't speak for others, but I do, solely out of necessity. I want to make my own, it's just that none of the hickories on my property are a problem, so I just let them continue to grow. There's a good bit of Ash, though, so I might try to save a straight log and cut stock with a chainsaw. I would buy hickory lumber, but the thickest I can find is 4/4, and it ain't cheap. 4/4 is probably enough to make it work, but I would rather have a little bit extra as margin for error, so 5/4 is what I'm looking for...

As to the limbwood, it might work, but the grain circumference is going to be very small compared to the a wider log, and it will be virtually impossible to get a piece with straight grain orientation for a striking handle. I could be wrong, that's just my take on it.

100% sapwood is ideal, but I remember reading somewhere that the U.S. Forest Service states in their service manuals that up to 50% heartwood is acceptable if not satisfactory, so long as the grain orientation is <45°; closer to 90° is ideal.
I used to work at wolverine hardwoods and was gonna ask them some 3 or less 5/4. They usually sell it for next to nothing. I've made a couple handles like that. After the first one I could tell I was hooked and will have to buy some of the better tools for it.
 

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