Right folks, update time. Spoke to the fella today, now that he has received the NOS badge I sent him.
Told him I am ordering 400 of the badges, so he's keen to help and get the business.
He MAY have 2 different issues -
1) The inner , 45 degree angle of the "sawtooth" bits will be difficult to make sharp - he thinks he may only be able to achieve a radius of 0.75mm. I don't think this would be noticable at all, and people could correct it themselves with 4 easy, light strokes of a file if they wanted. The sharp end of the tooth will be sharp.
He has, however gone to talk to his cutter man, to see what they can do - and can send me an unprinted sample which I'll post a picture of up here for approval before ordering if he can't guarantee a good angle.
2) Colouring. He thought that the badge I sent him had faded from red to orange in the sun, and isn't sure if his printing/anodising man can replicate the orange. Personally, I would like the orange to be as NOS, but would be happy with red - the earlier badges were, after all, red and black, not orange and black.
He is to call me back once he's spoken to these guys and let me know what they say - I don't think he's ever dealt with anyone as picky as me before!
In the mean time, I would much appreciate your comments and thoughts on both (possible) issues - would this affect your decision to order? Hopefully enough people will comment to keep this at the top so everyone gets their say.
Cheers,
Patrick.